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Disassembly And Assembly Of Subassemblies: Differential: Disassembly

  1. NOTE: AWD shown, FWD similar.

    Inspect the differential bearings for damage or excessive wear. Install new bearings if necessary.

    GFD237403Courtesy of FORD MOTOR COMPANY
  2. Using Step Plate 205-D015 and special tools, remove the right differential carrier bearing from the differential assembly. Use Special Service Tool: 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub. Use the General Equipment: Bearing Separator.
    GFD237404Courtesy of FORD MOTOR COMPANY
  3. NOTE: AWD shown, FWD similar.

    Using Step Plate 205-D015 and special tools, remove the left differential carrier bearing from the differential assembly. Use Special Service Tool: 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub. Use the General Equipment: Bearing Separator.

    GFD237405Courtesy of FORD MOTOR COMPANY
  4. NOTE: If replacing the ring gear, it is also necessary to replace the transfer shaft.

    Inspect the differential assembly and the ring gear for damage and install new, if necessary.

    GFD237406Courtesy of FORD MOTOR COMPANY
  5. Remove and discard the differential ring gear bolts.
    GFD237407Courtesy of FORD MOTOR COMPANY
  6. Remove the differential ring gear.
GFD237408Courtesy of FORD MOTOR COMPANY