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Forward/Overdrive Clutch Assembly - Assembly

Special Tool (s)

GFD136160Courtesy of FORD MOTOR COMPANY
 End Play Gauge, Clutch 307-555
Material

Item Specification
Motorcraft ® MERCON ® LV Automatic Transmission Fluid XT-10-QLVC (US); CXT-10-LV12 (Canada) MERCON ® LV

Assembly 

  1. 1.

    Position the forward clutch assembly in the Clutch End Play Gauge and install the overdrive clutch pack onto the forward clutch and planetary gear set.
GFD136223Courtesy of FORD MOTOR COMPANY

  1. 2.

    Install the intermediate shaft assembly.
GFD136224Courtesy of FORD MOTOR COMPANY

  1. 3.

    NOTE: Inspect and install new thrust bearings as required.

    Install the T4 intermediate shaft bearing.

GFD136225Courtesy of FORD MOTOR COMPANY

  1. 4.

    Install the forward clutch hub and sun shaft assembly.
GFD136165Courtesy of FORD MOTOR COMPANY

  1. 5.

    Install a new the direct clutch hub.
GFD136164Courtesy of FORD MOTOR COMPANY

  1. 6.

    NOTE: Do not install the snap ring on the forward clutch hub with the snap ring gap in the same position as the original snap ring or damage to the transmission can occur.

    Install a new direct clutch outer shell retaining ring with the snap ring gap positioned approximately 120 degrees from the index mark made on the forward clutch hub during disassembly.

    1. 1.

      New snap ring gap

    1. 2.

      Index mark from original snap ring gap
GFD136226Courtesy of FORD MOTOR COMPANY
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