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Home >> Lincoln >> 2017 >> Navigator Select, 4WD >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission - 6R80 >> Disassembly And Assembly Of Subassemblies >> Direct Clutch Assembly >> Notes

Direct Clutch Assembly: Notes

Special Tool (s)

GFD136227Courtesy of FORD MOTOR COMPANY
Compressor, Clutch Spring 307-015 (T65L-77515-A)
GFD136228Courtesy of FORD MOTOR COMPANY
Compressor, Clutch Spring 307-552
GFD134446Courtesy of FORD MOTOR COMPANY
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent
GFD136160Courtesy of FORD MOTOR COMPANY
End Play Gauge, Clutch 307-555
Material

Item Specification
Motorcraft ® MERCON ® LV Automatic Transmission Fluid XT-10-QLVC (US); CXT-10-LV12 (Canada) MERCON ® LV

Direct Clutch Assembly 

Fig 1: Exploded View Of Direct Clutch Assembly
GFD136229Courtesy of FORD MOTOR COMPANY
Item Part Number Description
1 7D483 Direct clutch pressure plate retaining ring
2 7B066 Direct clutch pressure plate (thickness model dependent)
3 7B164 Direct clutch internal splined friction plates (quantity model dependent)
4 7B442 Direct clutch external splined steel plates (quantity model dependent)
5 - Direct clutch cushion plate (wave spring)
6 7C096 Bearing (T5)
7 7A577 Piston retaining ring
8 7A262 Direct clutch balance piston
9 7A548 Direct clutch balance piston seal
10 7B488 Return spring
11 7A262 Direct clutch apply piston
12 7A548 Direct clutch apply piston outer seal
13 7C099 Direct clutch apply piston inner seal
14 - Direct clutch bushing hubs (part of 7F283) (2 required)
15 - Gear shaft tube sleeve (part of 7F283)
16 7F283 Direct clutch cylinder
17 7D020 Seal shell cylinders