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Inspection And Verification

Special Tool(s)

GFD96398Courtesy of FORD MOTOR COMPANY
Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
WARNING: Batteries contain sulfuric acid and produce explosive gases. Work in a well-ventilated area. Do not allow the battery to come in contact with flames, sparks or burning substances. Avoid contact with skin, eyes or clothing. Shield eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes, then get prompt medical attention. If acid is swallowed, call a physician immediately. Failure to follow these instructions may result in serious personal injury.
WARNING: Always lift a plastic-cased battery with a battery carrier or with hands on opposite corners. Excessive pressure on the battery end walls may cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.
NOTE: Do not make jumper connections except as directed. Incorrect connections may damage the voltage regulator test terminals or fuses.
NOTE: Do not allow any metal object to come in contact with the generator housing and internal diode cooling fins. A short circuit may result and burn out the diodes.
NOTE: While carrying out any pinpoint test, disregard any DTCs set while following a specific pinpoint test. After the completion of a test, be sure to clear all DTCs in the PCM.
NOTE: All voltage measurements are referenced to the negative (-) battery post unless otherwise specified.

Visual Inspection Chart 

Mechanical Electrical
Battery
Front End Accessory Drive (FEAD) belt
Generator pulley
Wiring, terminals or connectors
Cables
Battery
Generator
Battery Junction Box (BJB) fuses:
58 (10A)
69 (15A)
Radial arm adapter
NOTE: Use the Integrated Diagnostic System (IDS) feature that retrieves all Continuous Memory Diagnostic Trouble Codes (CMDTCs) from all modules at one time.