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Home >> Lincoln >> 2013 >> Navigator Base, 4WD >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission - 6R80 >> Disassembly And Assembly Of Subassemblies >> Forward/Overdrive Clutch Assembly - Assembly >> Assembly

Forward/Overdrive Clutch Assembly - Assembly: Assembly

  1. Position the forward clutch assembly in the Clutch End Play Gauge and install the overdrive clutch pack onto the forward clutch and planetary gear set.
    Fig 1: Identifying Forward Clutch Assembly And Clutch End Play Gauge
    G06127456Courtesy of FORD MOTOR CO.
  2. Install the intermediate shaft assembly.
    Fig 2: Locating Intermediate Shaft Assembly
    G06171179Courtesy of FORD MOTOR CO.
    3. NOTE: Inspect and install new thrust bearings as required.
    Fig 3: Locating T4 Intermediate Shaft Bearing
    G06127458Courtesy of FORD MOTOR CO.
  3. Install the T4 intermediate shaft bearing.
  4. Install the forward clutch hub and sun shaft assembly.
    Fig 4: Locating Forward Clutch And Sun Shaft Assembly
    G06456628Courtesy of FORD MOTOR CO.
  5. Install a new the direct clutch hub.
    Fig 5: Locating Direct Clutch Hub
    G06127386Courtesy of FORD MOTOR CO.
    6. NOTE: Do not install the snap ring on the forward clutch hub with the snap ring gap in the same position as the original snap ring or damage to the transmission can occur.
  6. Install a new direct clutch outer shell retaining ring with the snap ring gap positioned approximately 120 degrees from the index mark made on the forward clutch hub during disassembly.
    1. New snap ring gap
    2. Index mark from original snap ring gap
      Fig 6: Locating Index Mark And Snap Ring Gap
      G06127461Courtesy of FORD MOTOR CO.
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