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Generator - 2.0L GTDI: Installation

  1. Position the generator and hand tighten the 3 bolts. Tighten in the sequence shown in illustration.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 1: Identifying Generator Bolts Tightening Sequence
      G07933491Courtesy of FORD MOTOR CO.
  2. Connect the generator electrical connector and install the nut.
    • Tighten to 17 Nm (150 lb-in).
      Fig 2: Locating Generator Electrical Connector And Nut
      G07933492Courtesy of FORD MOTOR CO.
  3. Position the power steering pump and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 3: Locating Power Steering Pump And Bolts
      G07933493Courtesy of FORD MOTOR CO.
  4. Install the upper Charge Air Cooler (CAC) pipe. For additional information, refer to Intake Air System Components - Exploded View in INTAKE AIR DISTRIBUTION & FILTERING .
  5. Rotate the accessory drive belt tensioner counterclockwise and position the accessory drive belt.
    Fig 4: Rotating Accessory Drive Belt Tensioner Counterclockwise And Inspecting Proper Seating
    G07933494Courtesy of FORD MOTOR CO.
  6. Connect the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .