Exploded View: Disassembly

If the transaxle case side transfer shaft bearing cup is damaged, install Transfer Gear Bearing Race Remover 307-577 on the bearing cup.

Fig 1: Installing Transfer Gear Bearing Race Remover 307-577 On Bearing Cup
Courtesy of FORD MOTOR CO.
Install Front Wheel Hub Remover/Installer 204-069 and thread it into Transfer Gear Bearing Race Remover 307-577.

Fig 2: Identifying Front Wheel Hub Remover/Installer 204-069 And Transfer Gear Bearing Race Remover 307-577
Courtesy of FORD MOTOR CO.
Using a wrench, turn the nut on Front Wheel Hub Remover/Installer 204-069 to remove the transfer shaft bearing cup from the transaxle case.

Fig 3: Removing Transfer Shaft Bearing Cup From Transaxle Case Using Wrench
Courtesy of FORD MOTOR CO.
If the transaxle case side transfer shaft bearing cup was removed, punch a hole in the fluid dam.

Fig 4: Punching Hole In Fluid Dam
Courtesy of FORD MOTOR CO.
If the transfer shaft bearing cup was removed, use a dent puller to remove the fluid dam from the transaxle case.

Fig 5: Removing Fluid Dam From Transaxle Case
Courtesy of FORD MOTOR CO.
If the transaxle case side differential bearing cup is damaged, install the Differential Bearing Cup Remover 307-586 on the bearing cup.
1. Position the Differential Bearing Cup Remover 307-586 in the transaxle case with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the transaxle case.
2. Expand the Differential Bearing Cup Remover 307-586 by hand.
3. While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the transaxle case, tighten the nut.
  
  Fig 6: Expanding Differential Bearing Cup Remover 307-586
  Courtesy of FORD MOTOR CO.
Using a press, press the differential bearing cup out of the transaxle case.

Fig 7: Pressing Differential Bearing Cup Out Of Transaxle Case
Courtesy of FORD MOTOR CO.
Remove the 2 bolts and the park pawl pin retainer.

Fig 8: Locating Park Pawl Pin Retainer Bolts
Courtesy of FORD MOTOR CO.

NOTE: Note the orientation of the park pawl spring for assembly.

Fig 9: Locating Park Pawl Spring

Courtesy of FORD MOTOR CO.

Remove the park pawl spring.
Remove the park pawl pin and the park pawl.

Fig 10: Locating Park Pawl And Pin
Courtesy of FORD MOTOR CO.
Using a magnet, remove the park pawl abutment pins and the abutment.

Fig 11: Identifying Park Pawl Abutment Pins And Abutment
Courtesy of FORD MOTOR CO.