LEMON Manuals: Even more car manuals for everyone
Home >> Lincoln >> 2010 >> MKT Base, AWD >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Fuel Charging System & Fuel Control System >> Removal And Installation >> Fuel Injection Pump >> Installation

Fuel Injection Pump: Installation

  1. Remove the fuel injection pump roller tappet.
    NOTE: The cam lobe for the fuel injection pump must be at Bottom Dead Center (BDC) for the fuel injection pump installation.
  2. Remove the fuel injection pump mounting plate.
  3. Remove the RH front wheel and tire. For additional information, refer to WHEELS & TIRES .
  4. Using the crankshaft pulley bolt, turn the crankshaft until the fuel injection pump cam lobe is at BDC  .
    Fig 1: Locating Crankshaft Pulley Bolt
    G06281675
  5. Install the fuel injection pump roller tappet.
    NOTE: The valve cover is removed for clarity.
    NOTE: Apply clean engine oil to the fuel injection pump mounting pedestal bore.
    Fig 2: Locating Fuel Injection Pump Roller Tappet
    G06281200
  6. Inspect the fuel injection pump mounting plate seal and replace as necessary.
    NOTE: Apply clean engine oil to the fuel injection pump mounting plate seal.
    Fig 3: Locating Fuel Injection Pump Mounting Plate Seal
    G06281677
  7. Inspect the 2 fuel injection pump mounting plate O-ring seals and replace as necessary.
    NOTE: Apply clean engine oil to the fuel injection pump mounting plate O-ring seals.
    Fig 4: Locating Fuel Injection Pump Mounting Plate O-Ring Seals
    G06281678
  8. Inspect the fuel injection pump O-ring seal and replace as necessary.
    NOTE: Apply clean engine oil to the fuel injection pump O-ring seal.
  9. Install the fuel injection pump mounting plate on the fuel injection pump.
    NOTE: Make sure the mating surfaces are free of any dirt or foreign material.
    NOTE: Apply clean engine oil to the fuel injection pump mounting plate bore.
    NOTE: Orient the arrow on the fuel injection pump mounting plate towards the front of the engine.
  10. Install the fuel injection pump, mounting plate and the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
    • Tighten an additional 45 degrees.
    NOTE: Start the fuel injection pump bolts by hand then simultaneously tighten to specifications.
  11. Connect the high pressure fuel tube-to-fuel injection pump flare nut.
    • To install, tighten to 30 Nm (22 lb-ft).
  12. Connect the fuel jumper tube-to-fuel injection pump quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
  13. Install the fuel jumper tube bolt.
    • Tighten to 10 Nm (89 lb-in).
  14. Connect the fuel injection pump electrical connector.
  15. Install the fuel injection pump noise insulator shield.
  16. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
scientia non olet · About LEMON Manuals