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Forward/Overdrive Clutch Assembly - Disassembly: Disassembly

WARNING: This page is about a different car, the 2008 Ford Expedition EL and 2008 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the direct clutch outer shell retaining ring.
    2. Fig 1: Locating Direct Clutch Outer Shell Retaining Ring
    GF0022590Courtesy of FORD MOTOR CO.
  2. Remove the direct clutch hub.
    3. Fig 2: Locating Direct Clutch Hub
    GF0022591Courtesy of FORD MOTOR CO.
  3. Remove the forward clutch and sun shaft assembly.
    4. Fig 3: Locating Forward Clutch And Sun Shaft Assembly
    GF0022592Courtesy of FORD MOTOR CO.
    NOTE: The bearing may stick in the forward clutch drum.
  4. Remove the intermediate shaft bearing.
    5. Fig 4: Locating Intermediate Shaft Bearing
    GF0022593Courtesy of FORD MOTOR CO.
  5. Remove the intermediate shaft assembly.
    6. Fig 5: Locating Intermediate Shaft Assembly
    GF0022594Courtesy of FORD MOTOR CO.
  6. Remove the overdrive clutch pack from the forward clutch pack.
    7. Fig 6: Locating Overdrive Clutch Pack
    GF0022761Courtesy of FORD MOTOR CO.
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