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2006
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Zephyr
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Repair and Diagnosis
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Cooling System (Mechanical)
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Engine Cooling
Engine Cooling
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Specifications
General Specifications
Torque Specifications
Description And Operation
Engine Cooling
Notes
Fail Safe Cooling (2.3L only)
Diagnosis And Testing
Engine Cooling
Notes
Principles of Operation
Inspection and Verification
Powertrain Control Module (PCM) DTC Chart
Symptom Chart
Pinpoint Tests
Pinpoint Test A: Loss of Coolant
Normal Operation
This pinpoint test is intended to diagnose the following:
Pinpoint Test A: Loss Of Coolant
Pinpoint Test B: The Engine Overheats
Normal Operation
Pinpoint Test B: The Engine Overheats
Pinpoint Test C: The Engine Does Not Reach Normal Operating Temperature
Normal Operation
Pinpoint Test C: The Engine Does Not Reach Normal Operating Temperature
Component Tests
Pressure Test - Degas Bottle Systems
Pressure Test - Coolant Expansion Tank Systems
Cap
Thermostat
Thermostat Visual Inspection
Radiator Leak Test, Removed From Vehicle
Fan Clutch Test
Notes
Fan Clutch Test - Minimum Speed Requirement
Fan Clutch Test - Maximum Speed Requirement
General Procedures
Cooling System Draining, Filling and Bleeding
Notes
Draining
Filling and Bleeding with RADKITPLUS
Filling and Bleeding without RADKITPLUS
Cooling System Flushing
Removal And Installation
Block Heater
Notes
Removal and Installation
Thermostat Housing - 2.3L
Notes
Removal and Installation
Thermostat - 3.0L
Notes
Removal and Installation
Thermostat Housing - 3.0L
Notes
Removal and Installation
Bypass Tube - 2.3L
Notes
Removal and Installation
Bypass Tube - 3.0L
Notes
Removal and Installation
Coolant Pump - 2.3L
Notes
Removal and Installation
Coolant Pump - 3.0L
Notes
Removal
Installation
Cooling Fan Motor and Shroud
Radiator
Degas Bottle
Notes
Removal and Installation