LEMON Manuals: Even more car manuals for everyone
Home >> Lincoln >> 2006 >> Town Car Protection Series, 4.6 V >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Main Control Valve Body >> Assembly

Main Control Valve Body: Assembly

CAUTION: Before beginning assembly, carry out and inspect the following:
When building up subassemblies and assembling the transmission, ALWAYS use new gaskets and seals.
All fasteners must be tightened to the torque specification indicated. In addition to appearing in this article, the necessary torques can be found in the General Specifications Chart.
When building up subassemblies, each component part should be lubricated with clean transmission fluid. It is also good practice to lubricate the subassemblies as they are installed in the case.
Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during subassembly buildup or transmission assembly.
Many components and surfaces in the transmission are precision machined. Careful handling during disassembly, cleaning, inspection and assembly can prevent unnecessary damage to machined surfaces.
  1. Install the valve body cover plate.
    1. Position the valve body cover plate gasket and cover plate.
    2. Loosely install the 2 guide pin bolts.
    3. Loosely install the bolts.
      Fig 1: Identifying Guide Pin Bolts
      G04706277Courtesy of FORD MOTOR CO.
  2. Tighten the bolts in the sequence shown.
    • Tighten to 10 Nm (89 lb-in).
      Fig 2: Identifying Bolts Tightening Sequence
      G04706278Courtesy of FORD MOTOR CO.
  3. Install the 8 coasting booster valve shuttle balls.
    Fig 3: Identifying Coasting Booster Valve Shuttle Balls
    G04706279Courtesy of FORD MOTOR CO.
  4. Install the converter drain back valve and solenoid pressure supply screen.
    Fig 4: Locating Converter Drain Back Valve & Solenoid Pressure Supply Screen
    G04584550Courtesy of FORD MOTOR CO.
  5. Install the separator plate and gaskets.
    Fig 5: Identifying Separator Plate And Gaskets
    G03888756Courtesy of FORD MOTOR CO.
  6. Install the 2 reinforcement plates and bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 6: Locating Reinforcement Plates Bolts
      G04706282Courtesy of FORD MOTOR CO.
    NOTE: Inspect the shift solenoid O-rings and TCC solenoid O-rings for damage.
  7. Install the shift solenoid.
    1. Position the TCC solenoid.
    2. Position the shift solenoid.
    3. Install the bolt.
      • Tighten to 10 Nm (89 lb-in).
        Fig 7: Identifying TCC Solenoid Bolt
        G04706283Courtesy of FORD MOTOR CO.