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Home >> Lincoln >> 2006 >> Town Car Protection Series, 4.6 V >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> In-Vehicle Repair >> Timing Drive Components >> Removal

Timing Drive Components: Removal

CAUTION: Since the engine is not free-wheeling, timing procedures must be followed exactly or piston and valve damage can occur.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the engine front cover. For additional information, refer to ENGINE FRONT COVER  in this article.
  3. Remove the crankshaft sensor ring from the crankshaft.
    Fig 1: View Of Crankshaft Sensor Ring At Crankshaft
    G04583449Courtesy of FORD MOTOR CO.
  4. Disconnect the 8 ignition coil electrical connectors.
    Fig 2: Disconnecting Eight Ignition Coil Electrical Connectors
    G04705169Courtesy of FORD MOTOR CO.
  5. Remove the bolts and the 8 ignition coils.
    Fig 3: Locating Ignition Coils Bolts
    G04705170Courtesy of FORD MOTOR CO.
    NOTE: Use compressed air to remove any foreign material from the spark plug wells before removing the spark plugs.
  6. Remove the 8 spark plugs.
    Fig 4: Locating Spark Plugs
    G04705171Courtesy of FORD MOTOR CO.
  7. Position the lobe of the camshaft up.
    Fig 5: Locating Lobe Of Camshaft Up
    G04705172Courtesy of FORD MOTOR CO.
  8. Install the special tool between the valve spring coils to prevent valve stem seal damage.
    Fig 6: Installing Special Tool Between Valve Spring Coils
    G03962476Courtesy of FORD MOTOR CO.
    NOTE: The roller followers are positional. Mark the followers for installation in their original locations.
  9. Use the special tool to compress the valve spring and remove the camshaft roller followers.
    Fig 7: Identifying Special Tool To Compress Valve Spring
    G04705174Courtesy of FORD MOTOR CO.
  10. Position the crankshaft with the keyway at the 12 o'clock position.
    Fig 8: Positioning Crankshaft With Keyway At 12 O'clock Position
    G04583456Courtesy of FORD MOTOR CO.
  11. Remove the timing chain tensioning system from both timing chains.
    1. Remove the bolts.
    2. Remove the timing chain tensioners.
    3. Remove the timing chain tensioner arms.
      Fig 9: Identifying Timing Chain Tensioning System
      G03962450Courtesy of FORD MOTOR CO.
  12. Remove the LH and RH timing chains and the crankshaft sprocket.
    • Remove the RH timing chain from the camshaft sprocket.
    • Remove the RH timing chain from the crankshaft sprocket.
    • Repeat for the LH timing chain and crankshaft sprocket.
      Fig 10: View Of Left And Right Timing Chains, Sprockets And Crankshaft Gear
      G03885313Courtesy of FORD MOTOR CO.
  13. Remove the timing chain guides.
    1. Remove the bolts.
    2. Remove the LH timing chain guide.
    3. Remove the bolts.
    4. Remove the RH timing chain guide.
      Fig 11: Identifying Timing Chain Guides
      G03962452Courtesy of FORD MOTOR CO.
    NOTE: RH shown, LH similar.
  14. Install the special tool.
    Fig 12: Identifying Special Tool
    G04705179Courtesy of FORD MOTOR CO.
    NOTE: RH shown, LH similar.
  15. Remove the bolt and the camshaft gear.
    Fig 13: Locating Camshaft Gear Bolt
    G04705180Courtesy of FORD MOTOR CO.