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Overdrive Clutch Assembly: Disassembly

NOTE: Overdrive clutch also referred to as E-clutch.
  1. Remove the roller bearing. Clean and inspect the roller bearing.
    • If damage is indicated, a new overdrive clutch assembly will be required.
      Fig 1: Locating Roller Bearing
      G04627895Courtesy of FORD MOTOR CO.
  2. Remove the overdrive clutch pack snap ring.
    Fig 2: Locating Overdrive Clutch Pack Snap Ring
    G04627896Courtesy of FORD MOTOR CO.
  3. NOTE: Inspect the overdrive clutch drum, friction plates and steel plates for damage. No new components are installed at this time. If new components are required, a new overdrive clutch assembly is required.
  4. Remove the overdrive clutch plates, steel and friction. Inspect the steel and friction plates for damage. If damage is indicated, a new overdrive clutch assembly will be required.
    • If no damage is indicated the overdrive clutch can be re-assembled.
      Fig 3: Locating Overdrive Clutch Plates
      G04627897Courtesy of FORD MOTOR CO.
  5. If equipped, remove the overdrive clutch thrust washer. Clean and inspect the thrust washer.
    • If damage is indicated, a new overdrive clutch assembly will be required.
      Fig 4: Locating Overdrive Clutch Thrust Washer
      G04627898Courtesy of FORD MOTOR CO.
  6. NOTE: The roller bearing may stick to the overdrive clutch assembly.
  7. Inspect the three square cut seals and the roller bearing for damage.
    • If damage is indicated, a new overdrive clutch assembly will be required.
      Fig 5: Inspecting Square Cut Seals & Roller Bearing
      G04627899Courtesy of FORD MOTOR CO.