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Exhaust Manifold - RH: Installation

  1. Install the 8 new exhaust manifold studs.
    • Tighten to 19 Nm (14 lb-ft).
  2. Position the new exhaust manifold gasket and install the heat shield stud bolt.
    • Tighten to 50 Nm (37 lb-ft).
  3. Position the exhaust manifold and the new EGR tube gasket.
    • Install the 8 new exhaust manifold nuts hand-tight.
    • Install the EGR tube nuts and tighten to 20 Nm (15 lb-ft).
    • Tighten the 8 nuts to 25 Nm (18 lb-ft) in the sequence shown.
      Fig 1: Identifying Exhaust Manifold Bolts Tightening Sequence
      G04690388Courtesy of FORD MOTOR CO.
  4. Install the heat shield and 4 bolts.
    • Tighten to 3 Nm (27 lb-in).
  5. Install the lower RH splash shield and screws.
    Fig 2: Locating Lower RH Splash Shield And Screws
    G04690389Courtesy of FORD MOTOR CO.
  6. Install the starter motor. For additional information, refer to STARTING SYSTEM .
  7. Install the fresh air inlet duct. For additional information, refer to CLIMATE CONTROL .
  8. Install the catalytic converters. For additional information, refer to EXHAUST SYSTEM .
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