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Home >> Lincoln >> 2005 >> Town Car Protection Series >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Repair >> Extension Housing Gasket >> Installation

Extension Housing Gasket: Installation

  1. Install a new extension housing gasket.
    Fig 1: Installing New Extension Housing Gasket
    G04016665Courtesy of FORD MOTOR CO.
  2. Install the extension housing and the bolts.
    Fig 2: Extension Housing Bolts Torque Specification
    G04016667Courtesy of FORD MOTOR CO.
  3. Install the LH and RH catalyst monitor connector retainers.
    Fig 3: Installing LH And RH Catalyst Monitor Connector Retainers
    G04016663Courtesy of FORD MOTOR CO.
  4. Install the rear transmission insulator and bolts.
    Fig 4: Rear Transmission Insulator Nuts Torque Specification
    G04002523Courtesy of FORD MOTOR CO.
  5. Position the RH crossmember and install the bolts.
    Fig 5: RH Crossmember Bolts Torque Specification
    G04016670Courtesy of FORD MOTOR CO.
  6. Install the LH side crossmember bolt.
    Fig 6: LH Crossmember Bolts Torque Specification
    G04016671Courtesy of FORD MOTOR CO.
  7. Install the parking brake cable bracket.
    Fig 7: Parking Cable Bracket Bolts Torque Specification
    G04016672Courtesy of FORD MOTOR CO.
  8. Lower the transmission onto the crossmember and install the rear transmission insulator nuts.
    Fig 8: Rear Transmission Insulator Nuts Torque Specification
    G03882466Courtesy of FORD MOTOR CO.
  9. Remove the transmission jack.
  10. Position the RH catalytic converter assembly in place. Do not tighten the clamp at this time.
    Fig 9: Positioning RH Catalytic Converter Assembly
    G04016674Courtesy of FORD MOTOR CO.
  11. Install the RH exhaust flange nuts.
    Fig 10: RH Exhaust Flange Nuts Torque Specification
    G04016675Courtesy of FORD MOTOR CO.
  12. Tighten the RH exhaust clamp.
    Fig 11: RH Exhaust Clamp Torque Specification
    G04016676Courtesy of FORD MOTOR CO.
  13. Connect the RH HO2S sensor connector.
    Fig 12: Connecting RH HO2S Sensor Connector
    G04016753Courtesy of FORD MOTOR CO.
  14. Connect the RH catalyst monitor connector.
    Fig 13: Connecting RH Catalyst Monitor Connector
    G04016678Courtesy of FORD MOTOR CO.
  15. Position the LH catalytic converter assembly in place. Do not tighten the clamps at this time.
    Fig 14: Positioning LH Catalytic Converter Assembly
    G03882571Courtesy of FORD MOTOR CO.
  16. Install the LH exhaust flange nuts.
    Fig 15: LH Exhaust Flange Nuts Torque Specification
    G04016680Courtesy of FORD MOTOR CO.
  17. Tighten the LH exhaust clamp.
    Fig 16: LH Exhaust Torque Specification
    G04016681Courtesy of FORD MOTOR CO.
  18. Connect the LH HO2S sensor connector.
    Fig 17: Connecting LH HO2S Sensor Connector
    G04584303Courtesy of FORD MOTOR CO.
  19. Connect the LH catalyst monitor connector.
    Fig 18: Connecting LH Catalyst Monitor Connector
    G04584304Courtesy of FORD MOTOR CO.
    20. NOTE: The output shaft and the driveshaft are a balanced assembly.
    Fig 19: Positioning Driveshaft To Rear Differential
    G03888592Courtesy of FORD MOTOR CO.
  20. Install the driveshaft.
    • Align the index marks and position the driveshaft on the transmission.
    • Install the driveshaft.
    21. NOTE: To maintain driveshaft balance, install the driveshaft yoke and flange in the original position that was marked during removal.
    Fig 20: Rear Driveshaft Bolts Torque Specification
    G04017126Courtesy of FORD MOTOR CO.
  21. Install the four retaining bolts.
  22. Lower the vehicle.
  23. Check the level of the transmission fluid, add clean automatic transmission fluid as necessary.
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