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Home >> Lincoln >> 2005 >> Town Car Protection Series >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

    NOTE: Do not use metal scrapers or other tools to clean the cylinder head.
  1. Use a plastic scraper and metal surface cleaner to clean the cylinder head.
  2. Lubricate the camshaft journals with clean engine oil.
    Fig 1: Identifying Camshaft Journal Lube Passages
    G03881890Courtesy of FORD MOTOR CO.
  3. Install the camshaft and the camshaft bearing caps.
    • Lubricate with clean engine oil and position the camshaft bearing caps.
    • Install the bolts loosely.
    Fig 2: Installing Camshaft And Camshaft Bearing Caps
    G04002276Courtesy of FORD MOTOR CO.
  4. Tighten the bolts in the sequence shown.
    Fig 3: Tightening Sequence & Torque Specification Of Camshaft Bearing Caps Bolts
    G04002012Courtesy of FORD MOTOR CO.
  5. Install the valves in the valve guides located in the cylinder head.
    Fig 4: Installing Valves In Valve Guides
    G03881893Courtesy of FORD MOTOR CO.
  6. Use the special tool to install the valve stem seals.
    Fig 5: Installing Valve Stem Seals
    G04002279Courtesy of FORD MOTOR CO.
  7. Install the valve springs and the valve spring retainers onto the valves.
    Fig 6: Installing Valve Springs And Valve Spring Retainers Onto Valves
    G04583791Courtesy of FORD MOTOR CO.
  8. Install the special tool between the valve spring coils to prevent valve stem seal damage.
    Fig 7: Installing Special Tool Between Valve Spring Coils
    G03881896Courtesy of FORD MOTOR CO.
  9. Use the special tool to compress the valve springs, and install the valve spring retainer keys.
    Fig 8: Installing Valve Spring Retainer Keys
    G04002282Courtesy of FORD MOTOR CO.
  10. Install the hydraulic lash adjusters in their original locations.
    Fig 9: Identifying Hydraulic Lash Adjusters
    G04583838Courtesy of FORD MOTOR CO.
  11. Using the special tool, install the roller followers in their original locations.
    Fig 10: Installing Roller Followers
    G04002269Courtesy of FORD MOTOR CO.
  12. Remove the special tool.
Fig 11: Removing Special Tool
G04002285Courtesy of FORD MOTOR CO.