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Home >> Lincoln >> 2005 >> Town Car Protection Series >> Repair and Diagnosis >> Body & Frame >> Windows >> Window And Glass >> General Procedures >> Windshield Reseal

Windshield Reseal

MATERIAL

Item Specification
DOW AUTOMOTIVE 2-HOUR CURE -
Urethane Adhesive Betaseal® Express -
SIKA 2-HOUR CURE  
Urethane Adhesive Sika Tack ASAP -
  1. Remove the cowl panel grille. For additional information, refer to FRONT END BODY PANELS .
  2. If equipped, remove the overhead console. For additional information, refer to INSTRUMENT PANEL AND CONSOLE .
  3. Position the LH and RH front door weatherstrips aside.
    Fig 1: Positioning LH And RH Front Door Weatherstrips Aside
    G04012393Courtesy of FORD MOTOR CO.
  4. Remove the LH and RH A-pillar trim panel.
    Fig 2: Removing LH And RH A-Pillar Trim Panel
    G04012394Courtesy of FORD MOTOR CO.
  5. Remove the LH and RH sun visors and sun visor clips.
    Fig 3: Removing LH And RH Sun Visors And Sun Visor Clips
    G03880175Courtesy of FORD MOTOR CO.
  6. Partially lower the front portion of the headliner and block with a suitable material.
  7. Clean the interior and exterior of the windshield glass surface with a non-alcohol based glass cleaner.
  8. Cut the urethane adhesive applicator tip to specification.
    Fig 4: Identifying Urethane Applicator Tip Specification
    G03890979Courtesy of FORD MOTOR CO.
  9. NOTE: Use either a high-ratio, electric or battery-operated caulk gun that applies the urethane adhesive with less effort and continuous bead.
    NOTE: Make sure that all gaps in the urethane adhesive are smoothed into one continuous bead.
  10. Apply urethane adhesive over top of the existing urethane adhesive.
    • Apply the urethane adhesive to the top and sides of the windshield from the interior of the vehicle.
    • Apply the urethane adhesive to the bottom of the windshield from the exterior of the vehicle.
  11. NOTE: The urethane adhesive cures for a minimum of 1 hour before testing for air or water leaks.
  12. After the urethane adhesive has cured, check the windshield seal for air or water leaks through the urethane bead and add urethane adhesive as necessary.
  13. Position the front portion of the headliner.
  14. Install the LH and RH sun visors and sun visor clips.
    Fig 5: Installing LH And RH Sun Visors And Sun Visor Clips
    G03880175Courtesy of FORD MOTOR CO.
  15. Install the LH and RH A-pillar trim panel.
    Fig 6: Installing LH And RH A-Pillar Trim Panel
    G04012394Courtesy of FORD MOTOR CO.
  16. Install the LH and RH front door weatherstrips.
    Fig 7: Installing LH And RH Front Door Weatherstrips
    G04012393Courtesy of FORD MOTOR CO.
  17. If equipped, install the overhead console. For additional information, refer to INSTRUMENT PANEL AND CONSOLE .
  18. Install the cowl panel grille. For additional information, refer to FRONT END BODY PANELS .