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Transfer Case Draining and Filling: Material

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MATERIAL SPECIFICATIONS

Item Specification
MERCON® V Automatic Transmission Fluid XT-5-QM MERCON® V
    CAUTION: Transfer case failure can result if the correct fill procedures are not followed.
  1. Remove the drain plug and drain the fluid.
  2. Clean and install the drain plug.
    • To install, tighten to 17 Nm (13 lb-ft).
    3. CAUTION: Incorrect fluid fill can result in transfer case failure.
    NOTE: The fluid level should be just below the fill plug.
    NOTE: Clean the area around the fill plug.
  3. Remove the fill plug and fill the transfer case.
    • The fluid must be just below the fill plug hole. Because the fluid can be reached with a finger does not mean the fluid is at the correct level. Make sure the fluid is level with the filler opening for the correct fluid level.
      Fig 1: Identifying Fluid Level
      G03864026Courtesy of FORD MOTOR CO.
  4. Clean and install the fill plug.
    • To install, tighten to 17 Nm (13 lb-ft).
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