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Pump And Intermediate Clutch Piston: Assembly

  1. Using the special tool, install the front pump seal assembly.
    Fig 1: Installing Front Pump Seal Assembly
    G03249061Courtesy of FORD MOTOR CO.
  2. NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.
    Fig 2: Installing Inner And Outer Fluid Pump Gerotor Gears
    G03249062Courtesy of FORD MOTOR CO.
  3. Install the inner and outer fluid pump gerotor gears.
  4. NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.
    NOTE: Note that the new seals are square cut on the ends.
    Fig 3: Installing Seal Rings
    G03249063Courtesy of FORD MOTOR CO.
  5. Install the seal rings.
  6. Install a new front pump seal.
    Fig 4: Installing Front Pump Seal
    G03249064Courtesy of FORD MOTOR CO.
  7. Assemble the front pump.
    1. Position the pump support to the pump body assembly.
    2. Install the bolts.
      Fig 5: Assembling Front Pump
      G03249065Courtesy of FORD MOTOR CO.
  8. CAUTION: The piston bleed hole must be aligned with the half moon shape in the pump body. Shift problems may occur if installed incorrectly.
    NOTE: The piston bleed hole is the only round hole in the pump body.
    Fig 6: Installing Intermediate Clutch
    G03249066Courtesy of FORD MOTOR CO.
  9. Install the intermediate clutch.
  10. Once the pump is installed correctly, the bleed hole will be aligned with the pump body as shown.
    Fig 7: Aligning Bleed Hole With Pump
    G03249067Courtesy of FORD MOTOR CO.