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Home >> Lincoln >> 2004 >> Town Car Protection Series >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> In-Vehicle Repair >> Engine Front Cover >> Removal

Engine Front Cover: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & HOISTING .
  2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  3. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Remove both valve covers. For additional information, refer to VALVE COVER RH  and VALVE COVER LH .
  5. Remove the coolant pump. For additional information, refer to ENGINE COOLING .
  6. Remove the bolts and position the power steering pump aside.
    Fig 1: Removing Power Steering Pump Bolts
    G03247946Courtesy of FORD MOTOR CO.
  7. Remove the oil pan drain plug and drain the engine oil.
    Fig 2: Removing Oil Pan Drain Plug
    G03247947Courtesy of FORD MOTOR CO.
  8. Remove the four bolts.
    Fig 3: Removing Front Oil Pan Bolts
    G03247948Courtesy of FORD MOTOR CO.
  9. Remove the crankshaft front oil seal. For additional information, refer to CRANKSHAFT FRONT SEAL .
  10. Remove the bolt and the belt idler pulley.
    Fig 4: Removing Belt Idler Pulley
    G03247949Courtesy of FORD MOTOR CO.
  11. Remove the bolts and the stud bolts in the sequence shown.
    Fig 5: Removing Engine Front Cover Bolts And Stud Bolts In Sequence
    G03247950Courtesy of FORD MOTOR CO.
  12. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surface. These tools cause scratches and gouges that make leak paths. Use a plastic scraping tool to remove all traces of the gasket material.
    Fig 6: Removing Engine Front Cover
    G03247951Courtesy of FORD MOTOR CO.
  13. Remove the engine front cover from the front cover-to-cylinder block dowel.
    • Clean the gasket surfaces with a plastic scraping tool and metal surface cleaner.