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Home >> Lincoln >> 2003 >> Town Car Protection Series >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Repair >> Extension Housing Gasket >> Installation

Extension Housing Gasket: Installation

  1. Install a new extension housing gasket.
    Fig 1: Installing Extension Housing Gasket
    G01335905Courtesy of FORD MOTOR CO.
  2. Install the extension housing and the bolts.
    Fig 2: Installing Extension Housing Bolts
    G01335906Courtesy of FORD MOTOR CO.
  3. Install the LH and RH catalyst monitor connector retainers.
    Fig 3: Installing Catalyst Monitor Connector Retainers
    G01335907Courtesy of FORD MOTOR CO.
  4. Install the rear transmission insulator and bolts.
    Fig 4: Installing Rear Transmission Insulator Bolts
    G01335908Courtesy of FORD MOTOR CO.
  5. Position the RH crossmember and install the bolts.
    Fig 5: Installing Right Crossmember Bolts
    G01335909Courtesy of FORD MOTOR CO.
  6. Install the LH side crossmember bolt.
    Fig 6: Installing Left Crossmember Bolts
    G01335910Courtesy of FORD MOTOR CO.
  7. Install the parking brake cable bracket.
    Fig 7: Installing Parking Brake Cable Bracket Bolts
    G01335911Courtesy of FORD MOTOR CO.
  8. Lower the transmission onto the crossmember and install the rear transmission insulator nuts.
    Fig 8: Installing Rear Transmission Insulator Nuts
    G01335912Courtesy of FORD MOTOR CO.
  9. Remove the transmission jack.
  10. Position the RH catalytic converter assembly in place. Do not tighten the clamp at this time.
    Fig 9: Position Right Catalytic Converter Assembly
    G01335913Courtesy of FORD MOTOR CO.
  11. Install the RH exhaust flange nuts.
    Fig 10: Installing Right Exhaust Flange Nuts
    G01335914Courtesy of FORD MOTOR CO.
  12. Tighten the RH exhaust clamp.
    Fig 11: Tightening Right Exhaust Clamp
    G01335915Courtesy of FORD MOTOR CO.
  13. Connect the RH HO2S sensor connector.
    Fig 12: Connecting Right HO2S Sensor Connector
    G01335916Courtesy of FORD MOTOR CO.
  14. Connect the RH catalyst monitor connector.
    Fig 13: Connecting Right Catalyst Monitor Connector
    G01335917Courtesy of FORD MOTOR CO.
  15. Position the LH catalytic converter assembly in place. Do not tighten the clamps at this time.
    Fig 14: Position Left Catalytic Converter Assembly
    G01335918Courtesy of FORD MOTOR CO.
  16. Install the LH exhaust flange nuts.
    Fig 15: Installing Left Exhaust Flange Nuts
    G01335919Courtesy of FORD MOTOR CO.
  17. Tighten the LH exhaust clamp.
    Fig 16: Tightening Left Exhaust Clamp
    G01335920Courtesy of FORD MOTOR CO.
  18. Connect the LH HO2S sensor connector.
    Fig 17: Connecting Left HO2S Sensor Connector
    G01335921Courtesy of FORD MOTOR CO.
  19. Connect the LH catalyst monitor connector.
    Fig 18: Connecting Left Catalyst Monitor Connector
    G01335922Courtesy of FORD MOTOR CO.
    20. NOTE: The output shaft and the driveshaft are a balanced assembly.
    Fig 19: Installing Driveshaft
    G01335923Courtesy of FORD MOTOR CO.
  20. Install the driveshaft.
    • Align the index marks and position the driveshaft on the transmission.
    • Install the driveshaft.
    21. NOTE: To maintain driveshaft balance, install the driveshaft yoke and flange in the original position that was marked during removal.
    Fig 20: Installing Driveshaft Bolts
    G01335924Courtesy of FORD MOTOR CO.
  21. Install the four retaining bolts.
  22. Lower the vehicle.
  23. Check the level of the transmission fluid, add clean automatic transmission fluid as necessary.
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