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Home >> Lincoln >> 2003 >> Navigator 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 231 (Automatic Transaxle/Transmission) >> Disassembly And Assembly Of Subassemblies >> Torque Converter Leak Check

Torque Converter Leak Check

WARNING: This page is about a different car, the 2003 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tool
G01565050Courtesy of FORD MOTOR CO.
  1. Clean the outside surface of the torque converter.
  2. Install the special tool into the converter hub.
    Fig 2: Installing Special Tool Into The Converter Hub
    G01565051Courtesy of FORD MOTOR CO.
  3. WARNING: Always follow correct safety procedures while using press. Failure to follow these instructions may result in personal injury.
    Fig 3: Installing Torque Converter With The Installed Special Tool Into The Arbor Press
    G01565052Courtesy of FORD MOTOR CO.
  4. Install the torque converter with the installed special tool into the arbor press.

    Secure the press, apply enough force to seal the tool into the torque converter.

  5. NOTE: Use clean dry shop air.
    Fig 4: Applying Air Pressure To The Valve On The Special Tool
    G01565053Courtesy of FORD MOTOR CO.
  6. Apply air pressure to the valve on the special tool.
  7. With air pressure applied to the valve, inspect for leaks at the converter hub, seams, drain plug and studs. A soap bubble solution may be applied around these areas to aid in diagnosis. If a leak is found around the drain plug, install a new drain plug and recheck the torque converter. If any other leaks are present, install a new or remanufactured torque converter.
    Fig 5: Inspecting Converter Hub Leakage
    G01565054Courtesy of FORD MOTOR CO.
  8. Remove the air hose. Release pressure and then slowly release the press. Remove the torque converter. Remove the special tool.
    Fig 6: Removing Air Hose
    G01565055Courtesy of FORD MOTOR CO.