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Home >> Lincoln >> 2003 >> Aviator RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Four Wheel Drive Systems) >> Removal And Installation >> Four-Wheel Drive (4WD) Control Module

Four-Wheel Drive (4WD) Control Module

WARNING: This page is about a different variant/trim than selected.
    WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint system (SRS) components and before servicing, replacing, adjusting or striking components near the front or side air bag sensors, such as doors, instrument panel, console, door latches, strikers, seats and hood latches.
  1. Disconnect the battery ground cable and wait at least one minute. For additional information, refer to BATTERY & CHARGING SYSTEM .
  2. Remove the components in the order listed in the following illustration.
    Fig 1: Four Wheel Drive Control Module Removal Sequence
    G01635532Courtesy of FORD MOTOR CO.
  3. To install, reverse the removal procedure.

Item 1: Control Assembly Removal Note 

  1. Disconnect the electrical connectors.
    Fig 2: Removing Control Assembly
    G01635533Courtesy of FORD MOTOR CO.

Item 2: Lower End Cap Assembly Removal Note 

  1. Disconnect the electrical connector.
    Fig 3: Removing Lower End Cap Assembly
    G01635534Courtesy of FORD MOTOR CO.

Item 4: Panel Assembly Removal Note 

  1. Remove the pushpins.
    Fig 4: Removing Pushpins
    G01635535Courtesy of FORD MOTOR CO.
  2. Remove the panel by prying rearward at the top of the panel.
    Fig 5: Removing Panel Assembly
    G01635536Courtesy of FORD MOTOR CO.

Item 6: Transfer Case Control Module Removal Note 

  1. Disconnect the electrical connectors.
    Fig 6: Removing Transfer Case Control Module
    G01635537Courtesy of FORD MOTOR CO.

Item 1: Control Assembly Installation Note 

  1. Connect the electrical connectors.
    Fig 7: Installing Control Assembly
    G01635538Courtesy of FORD MOTOR CO.

Item 2: Lower End Cap Assembly Installation Note 

  1. Connect the electrical connector.
    Fig 8: Installing Lower End Cap Assembly
    G01635539Courtesy of FORD MOTOR CO.

Item 4: Panel Assembly Installation Note 

  1. Install the pushpins.
    Fig 9: Installing Panel Assembly
    G01635540Courtesy of FORD MOTOR CO.

Item 6: Transfer Case Control Module Installation Note 

  1. Connect the electrical connectors.
    Fig 10: Installing Transfer Case Control Module
    G01635541Courtesy of FORD MOTOR CO.