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Home >> Lincoln >> 2003 >> Aviator AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1404 (Fuel Tank & Fuel Lines) >> Removal And Installation >> Fuel Pump Module >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2005 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the fuel tank. For additional information, refer to FUEL TANK .
  2. Disconnect the pressure transducer electrical connector on the top rear corner of the fuel tank and release the 2 harness retainers from the tank.
    Fig 1: Disconnecting Pressure Transducer Electrical Connector On Top Rear Corner Of Fuel Tank
    G03883103Courtesy of FORD MOTOR CO.
  3. Clean the area around the fuel pump mounting flange.
    4. CAUTION: The fuel pump must be handled carefully to avoid damage to the float arm and the filter.
  4. Remove the 6 bolts and the fuel pump.
    • To install, tighten to 10 Nm (89 lb-in).
  5. Remove and discard the fuel pump mounting gasket.
    6. CAUTION: Inspect the surfaces of the fuel pump module flange and fuel tank seal contact surfaces. Do not polish or adjust the seal contact area of the fuel pump flange or fuel tank. Install a new fuel pump module or fuel tank if the seal contact area is bent, scratched or corroded.
    CAUTION: Make sure to install a new fuel pump module seal.
  6. To install, reverse the removal procedure.
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