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Special Tool(s)

WARNING: This page is about a different car, the 2005 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS DESCRIPTION

G03948019
 Lifting Bracket Set, Engine 303-DS086 (D93P-6001-A)
G03901973
 Oxygen Sensor Wrench 303-476 (T94P-9472-A)
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information refer to JACKING AND LIFTING .
  2. Remove the hood.
  3. Disconnect both battery cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Remove the air cleaner and outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  5. Remove the wiper mounting arm and pivot shaft. For additional information, refer to WIPERS AND WASHERS .
  6. Remove the support bracket.
    Fig 1: Removing Support Bracket
    G04002138Courtesy of FORD MOTOR CO.
  7. Remove the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  8. Remove the RH cowl extension.
    1. Remove the pin-type retainers.
    2. Remove the nuts.
    3. Remove the bolts.
    4. Remove the extension.
    Fig 2: Removing RH Cowl Extension
    G04001832Courtesy of FORD MOTOR CO.
  9. Remove the LH cowl extension.
    1. Disconnect the electrical connector.
    2. Remove the bolts.
    3. Remove the extension.
    Fig 3: Removing LH Cowl Extension
    G04001833Courtesy of FORD MOTOR CO.
  10. Drain the engine cooling system. For additional information, refer to ENGINE COOLING .
  11. Disconnect the vacuum hose.
    Fig 4: Disconnecting Vacuum Hose
    G04002141Courtesy of FORD MOTOR CO.
  12. Remove the evaporative emission (EVAP) canister purge valve.
    • Disconnect the two quick release EVAP hoses.
    • Disconnect the electrical connector.
    • Remove the canister purge valve from the bracket.
    Fig 5: Removing Evaporative Emission Canister Purge Valve
    G04001895Courtesy of FORD MOTOR CO.
  13. Disconnect the fuel tube spring lock connector. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  14. Disconnect the power distribution power supply electrical connectors.
    Fig 6: Disconnecting Power Distribution Power Supply Electrical Connectors
    G03881759Courtesy of FORD MOTOR CO.
  15. Disconnect the ground wire.
    Fig 7: Disconnecting Ground Wire
    G04002144Courtesy of FORD MOTOR CO.
  16. Disconnect the A/C electrical connector.
    Fig 8: Disconnecting A/C Electrical Connector
    G03882157Courtesy of FORD MOTOR CO.
  17. Disconnect the A/C low charge protection switch electrical connector.
    Fig 9: Disconnecting A/C Low Charge Protection Switch Electrical Connector
    G04002146Courtesy of FORD MOTOR CO.
  18. Disconnect the heater hoses.
    Fig 10: Disconnecting Heater Hoses
    G04002147Courtesy of FORD MOTOR CO.
  19. Remove the ground strap.
    Fig 11: Removing Ground Strap
    G04002148Courtesy of FORD MOTOR CO.
  20. Disconnect the upper radiator hose from the thermostat housing. Secure the hose to the radiator assembly.
    Fig 12: Disconnecting Upper Radiator Hose From Thermostat Housing
    G04001841Courtesy of FORD MOTOR CO.
  21. Disconnect the lower radiator hose from the oil filter adapter.
    Fig 13: Disconnecting Lower Radiator Hose From Oil Filter Adapter
    G04002150Courtesy of FORD MOTOR CO.
  22. Remove the cooling fan. For additional information, refer to ENGINE COOLING .
  23. Drain the engine oil.
    • Install the drain plug when finished.
    Fig 14: Installing Drain Plug
    G03881653Courtesy of FORD MOTOR CO.
  24. Disconnect the power steering electrical connector.
    Fig 15: Disconnecting Power Steering Electrical Connector
    G04002152Courtesy of FORD MOTOR CO.
  25. Disconnect the electrical connector.
    Fig 16: Disconnecting Electrical Connector
    G04002153Courtesy of FORD MOTOR CO.
  26. Disconnect the power steering pressure (PSP) switch electrical connector.
    Fig 17: Disconnecting Power Steering Pressure Switch Electrical Connector
    G04001889Courtesy of FORD MOTOR CO.
  27. Remove the nut and the transmission cooler tube support bracket.
    Fig 18: Removing Transmission Cooler Tube Support Bracket
    G04002155Courtesy of FORD MOTOR CO.
  28. Remove the bolt.
    Fig 19: Removing Bolt
    G04002156Courtesy of FORD MOTOR CO.
  29. Disconnect the crankshaft position (CKP) sensor electrical connector.
    Fig 20: Disconnecting Crankshaft Position Sensor Electrical Connector
    G04002157Courtesy of FORD MOTOR CO.
  30. Remove the nut and position the power steering tube bracket aside.
    Fig 21: Removing Power Steering Tube Bracket
    G04002158Courtesy of FORD MOTOR CO.
  31. Disconnect the engine wiring harness retainers from the A/C compressor.
    Fig 22: Disconnecting Engine Wiring Harness Retainers From A/C Compressor
    G04001891Courtesy of FORD MOTOR CO.
  32. Disconnect the A/C compressor electrical connector.
    Fig 23: Disconnecting A/C Compressor Electrical Connector
    G04002016Courtesy of FORD MOTOR CO.
  33. Remove the four bolts and position the A/C compressor aside.
    Fig 24: Removing A/C Compressor Bolts
    G04002161Courtesy of FORD MOTOR CO.
  34. Remove the bolts and position the power steering pump aside.
    Fig 25: Removing Power Steering Pump Bolts
    G03947738Courtesy of FORD MOTOR CO.
  35. Remove the starter motor.
    • Remove the starter motor solenoid cover.
    • Disconnect the electrical connections.
    • Remove the bolts.
    • Remove the starter motor.
    Fig 26: Removing Starter Motor
    G04002163Courtesy of FORD MOTOR CO.
  36. Disconnect the RH heated oxygen sensor (HO2S) electrical connectors.
  37. Disconnect the LH HO2S electrical connector.
    Fig 27: Disconnecting LH HO2S Electrical Connector
    G04002164Courtesy of FORD MOTOR CO.
  38. Using the special tool, remove the LH heated oxygen sensor.
    Fig 28: Removing LH Heated Oxygen Sensor
    G04002165Courtesy of FORD MOTOR CO.
  39. Support the exhaust and remove the four nuts.
    Fig 29: Removing Nuts
    G04002166Courtesy of FORD MOTOR CO.
  40. Install a suitable lifting device under the transmission and support.
  41. Remove the rear transmission insulator nuts.
    Fig 30: Removing Rear Transmission Insulator Nuts
    G03882600Courtesy of FORD MOTOR CO.
  42. Remove the rear transmission insulator bolts.
    Fig 31: Removing Rear Transmission Insulator Bolts
    G04002168Courtesy of FORD MOTOR CO.
  43. Remove the transmission rear insulator and lower the transmission down to rest on the rear crossmember.
  44. Disconnect the HO2S and the solenoid body sensor electrical connectors.
    Fig 32: Disconnecting HO2S And Solenoid Body Sensor Electrical Connectors
    G04002169Courtesy of FORD MOTOR CO.
  45. Disconnect the output shaft speed (OSS) sensor, transmission range (TR) sensor and the turbine shaft speed (TSS) sensor electrical connectors.
    Fig 33: Disconnecting Output Shaft Speed Sensor, Transmission Range Sensor And Turbine Shaft Speed Sensor Connectors
    G04002170Courtesy of FORD MOTOR CO.
  46. Release the wiring harness from the retainers on the transmission.
  47. Remove the bolts and the inspection cover.
    Fig 34: Removing Inspection Cover Bolts
    G04002171Courtesy of FORD MOTOR CO.
  48. Remove the torque converter nut access plug.
    • Remove the four nuts.
    Fig 35: Removing Torque Converter Nut Access Plug
    G04002172Courtesy of FORD MOTOR CO.
  49. Remove the four bolts and one stud.
    Fig 36: Removing Bolts
    G04002173Courtesy of FORD MOTOR CO.
  50. Remove the engine support insulator nuts.
  51. Install the special tool to the RH cylinder head.
    Fig 37: Installing Special Tool To RH Cylinder Head
    G04002174Courtesy of FORD MOTOR CO.
  52. Install the special tool to the LH cylinder head.
    Fig 38: Installing Special Tool To LH Cylinder Head
    G04002175Courtesy of FORD MOTOR CO.
  53. Install the special tool.
    Fig 39: Installing Special Tool
    G03882125Courtesy of FORD MOTOR CO.
  54. Remove the bolts.
    Fig 40: Removing Bolts
    G04002177Courtesy of FORD MOTOR CO.
  55. Remove the engine assembly from the vehicle.
Fig 41: Removing Engine Assembly From Vehicle
G04002178Courtesy of FORD MOTOR CO.
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