LEMON Manuals: Even more car manuals for everyone
Home >> Lincoln >> 2003 >> Aviator AWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Body System - Exterior >> Diagnosis And Testing >> Body System >> Symptom Chart

Symptom Chart

SYMPTOM CHART

Condition Possible Sources Action
Dust and water leaks
  • Body sealer missing.
  • Opening in welding or body joints.
  • Components not fully installed.
  • Components missing.
  • Components damaged.
REMOVE trim. CHECK for leaks and SEAL with appropriate sealer. ROAD TEST or WATER TEST for leaks. RECHECK trim for leaks; USE light under vehicle with trim removed. CHECK interior of body at joints and weld lines.
Dust/water leaks at floor pan and grommets
  • Missing or damaged plugs and/or grommets.
CHECK plugs for correct installation. INSTALL new plugs if necessary.
Door drain holes collecting water
  • Holes clogged with mud or road tar.
CLEAN drain holes of dirt and foreign material with a punch or screwdriver. CHECK drain holes regularly.
Wind noise
  • Lower corner of window.
REMOVE door trim. RESEAT inner belt to corner. SEAL leaks with sealant.
  • Moonroof.
SET front edge 1/2 mm below roof sheet metal and rear edge 1/2 mm above roof sheet metal.
  • Loose or misaligned weatherstrip.
REATTACH weatherstrip. INSTALL new pin-type retainers if damaged. USE weatherstrip adhesive as necessary.
  • Poor door fit.
ADJUST the striker or hinges as necessary. For hinge adjustment, REFER to DOOR ALIGNMENT  or STRIKER ADJUSTMENT . CHECK for acceptable door efforts after repair.
  • Side mirror whistle.
INSTALL a mirror skull cap.
  • Door handle whistle.
REMOVE door handle and REINSTALL per the correct installation procedure. If the whistle persists, INSTALL a new door handle.
Rattles
  • Loose wires/cables in doors.
MAKE SURE all wires/cables are correctly routed and inserted in correct clips.
  • Loose objects in door wells, pillars and quarter panels.
CHECK doors by carefully striking underside of door with a rubber mallet. LISTEN for loose objects in door. REPAIR. TIGHTEN body bolts and screws.
  • Buzz from components of instrument panel.
IDENTIFY which components of the instrument panel are buzzing. ADD a dampening material between two surfaces to eliminate buzz.