Universal Joint-Single Cardan: Assembly

WARNING: This page is about a different car, the 2004 Lincoln Navigator and 2004 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Universal joint service kits are to be installed as complete assemblies only. Do not use components from other universal joints.

Clamp the special tool in a vise.

Fig 1: Clamping Special Tool In Vise
Courtesy of FORD MOTOR CO.
Install a new bearing cup.
1. Start a new bearing cup into the driveshaft yoke.
2. Position a new spider in the driveshaft yoke.
3. Install the driveshaft into the special tool.
4. Press the bearing cup below the yoke surface.
Fig 2: Installing New U-joint
Courtesy of FORD MOTOR CO.
Remove the driveshaft from the special tool and install the snap ring.

Fig 3: Installing U-joint Snap Ring
Courtesy of FORD MOTOR CO.
Repeat the previous steps to install the remaining bearing cups.

NOTE: Do not strike the bearings. If binding, strike the yoke with a brass or plastic hammer.

Fig 4: Checking U-joint Movement

Courtesy of FORD MOTOR CO.

Check the universal joint for freedom of movement.