Section 5 (Manual Transmission): Removal: Transmission: Installation

Fig 1: Special Tool(s)

Courtesy of FORD MOTOR CO.

1. Position the transmission to the engine using the transmission jack.
   Fig 2: Positioning Transmission To Engine

   Courtesy of FORD MOTOR CO.
2. Install the bellhousing bolts.
   Fig 3: Installing Bellhousing Bolts

   Courtesy of FORD MOTOR CO.
3. Install the bellhousing bolts.
   Fig 4: Installing Bellhousing Bolts

   Courtesy of FORD MOTOR CO.
4. Install the remaining bellhousing bolts.
   Fig 5: Installing Remaining Bellhousing Bolts

   Courtesy of FORD MOTOR CO.
5. Attach the transmission wiring harness to the transmission.
   Fig 6: Attaching Transmission Wiring Harness To Transmission

   Courtesy of FORD MOTOR CO.
NOTE: Install a new O-ring seal and clip to the supply tube.
Fig 7: Connecting Slave Cylinder Supply Tube
Courtesy of FORD MOTOR CO.
6. Connect the slave cylinder supply tube.
7. Loosely install the transmission support insulator.
   Fig 8: Installing Transmission Support Insulator

   Courtesy of FORD MOTOR CO.
8. Install the transmission support.
   Fig 9: Installing Transmission Support

   Courtesy of FORD MOTOR CO.
9. Tighten the transmission support insulator center bolt.
   Fig 10: Tightening Transmission Support Insulator Center Bolt

   Courtesy of FORD MOTOR CO.
10. Remove the transmission jack.
11. Attach the electrical wiring harness to the transmission.
    Fig 11: Attaching Electrical Wiring Harness To Transmission

    Courtesy of FORD MOTOR CO.
12. Connect the reverse switch electrical connector.
    Fig 12: Connecting Reverse Switch Electrical Connector

    Courtesy of FORD MOTOR CO.
13. Connect the left-hand catalyst monitor sensor electrical connector.
    Fig 13: Connecting Left Catalyst Monitor Sensor Electrical Connector

    Courtesy of FORD MOTOR CO.
14. Connect the speed sensor electrical connector.
    Fig 14: Connecting Speed Sensor Electrical Connector

    Courtesy of FORD MOTOR CO.
15. Attach the right-hand electrical wiring harness to the transmission.
    Fig 15: Connecting Right Electrical Wiring Harness To Transmission

    Courtesy of FORD MOTOR CO.
16. Connect the right-hand catalyst sensor electrical connector.
    Fig 16: Connecting Right Catalyst Sensor Electrical Connector

    Courtesy of FORD MOTOR CO.
NOTE: Install one gram of Premium Long Life Grease, XG-1-K or equivalent meeting Ford specifications ESA-M1C75-B, in the alignment bushing prior to installation.
17. Slide the driveshaft forward until the flexible coupling engages with the transmission flange.
CAUTION: Make sure to match the bolts, washers, attaching nuts and balance add-on nuts (if equipped) to their original location.
CAUTION: Tighten the transmission flange bolts and nuts with hand tools only.
NOTE: Align the driveshaft index matchmarks.
Fig 17: Installing Transmission Flex Coupling Bolts
Courtesy of FORD MOTOR CO.
18. Install the transmission flex coupling bolts, washers and attaching nuts.
19. Using the special tools, tighten the driveshaft yoke locknuts.
    Fig 18: Tighten Driveshaft Yoke Locknuts

    Courtesy of FORD MOTOR CO.
20. Install the stabilizer rod and stabilizer rod pin
21. Install the selector rod and selector rod pin.
22. Install the bolts and the center heat shield.
    Fig 19: Installing Center Heat Shield

    Courtesy of FORD MOTOR CO.
23. Install the intermediate muffler.
24. Install the starter motor. For additional information, see STARTER MOTOR .
25. Bleed the clutch slave cylinder hydraulic system. For addition information, see BLEED PROCEDURE .
26. Lower the vehicle.
27. Reconnect the battery ground cable.