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Low-Intermediate Clutch Cylinder: Assembly

  1. Using the special tools install the new rear lube oil transfer tube seals.
    2. Fig 1: Installing Rear Lube Oil Transfer Tube Seals
    G01820289Courtesy of FORD MOTOR CO.
    NOTE: Lightly coat all the seals and surfaces with petroleum jelly.
  2. Install the low intermediate clutch piston and seal using the special tool.
    3. Fig 2: Installing Low/Intermediate Clutch Piston & Seal
    G01820290Courtesy of FORD MOTOR CO.
  3. Install the low intermediate clutch support and spring assembly.
    4. Fig 3: Installing Low/Intermediate Clutch Support & Spring Assembly
    G01820291Courtesy of FORD MOTOR CO.
    CAUTION: Do not fully compress the clutch spring retainer.
  4. Using the special tool, install the snap ring.
    5. Fig 4: Installing Snap Ring
    G01820292Courtesy of FORD MOTOR CO.
    CAUTION: Make sure the locking tabs are snapped over the retainer.
  5. Install the No. 15 plastic spring retainer washer.
    6. Fig 5: Installing Plastic Spring Retainer Washer
    G01820293Courtesy of FORD MOTOR CO.
    NOTE: The lip on the bearing goes over the hub. Use petroleum jelly to hold the bearing in place.
  6. Install the rear sun gear thrust bearing and race.
    7. Fig 6: Installing Rear Sun Gear Thrust Bearing & Race
    G01820294Courtesy of FORD MOTOR CO.
  7. Install the No. 16 final drive gear thrust assembly.
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