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Home >> Lincoln >> 2001 >> LS 3.9 A >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission >> Disassembly & Assembly Of Subassemblies >> Fluid Pump >> Assembly

Fluid Pump: Assembly

    NOTE: Minor burrs and scoring may be removed with crocus cloth. If damage is found, install a new assembly.
  1. Inspect the fluid pump components for the following:
    • Pump body and case for burrs.
    • Fluid passages for obstructions.
  2. NOTE: Check and make sure that the garter spring in the seal has not popped off of the converter hub seal.
    Fig 1: Identifying Torque Converter Fluid Seal Installer
    G02143670
  3. Install a new seal onto the special tool.
  4. Using the special tool, install the converter hub seal.
    Fig 2: Identifying Converter Hub Seal
    G02143671
  5. Install a new O-ring seal in fluid pump drive gear.
    Fig 3: Identifying Fluid Pump Drive Gear O-Ring Seal
    G02143672
  6. CAUTION: Lubricate the special tool with multi-purpose grease.
    Fig 4: Seating O-Ring Seal In The Pump Gear
    G02143673
  7. Using the special tool, seat the O-ring seal in the pump gear.
  8. CAUTION: The chamber on the inside edge of the small gear must be up when in the pump housing gear pocket. The dimple on the larger gear must be down when in the pump housing gear pocket.
    Fig 5: Identifying Pump Gears
    G02143674
  9. Install the pump gears into the fluid pump housing. Apply multi-purpose grease to pump gear to prevent scoring at start-up.
  10. Install a new seal on the valve.
    Fig 6: Identifying Valve Seal
    G02143675
  11. Install the valve.
    Fig 7: Identifying Valve
    G02143676
  12. First install the fluid pump adapter plate and then the alignment pins in their correct locations.
    Fig 8: Identifying Fluid Pump Adapter Plate & Alignment Pins
    G02143677
  13. CAUTION: The special tools must be used to correctly align the pump with the adapter plate to reduce gear noise, bushing failure and leakage.
    Fig 9: Aligning Fluid Pump To Adapter Plate
    G02143678
  14. Using the special tool, align the fluid pump to the adapter plate.
  15. Using the special tools, assemble the pump.
    Fig 10: Assemble Front Pump
    G02143679
  16. Loosely install the fluid pump housing screws in their correct locations and remove the special tools.
    Fig 11: Installing Fluid Pump Housing Screw & Remove Fluid Pump Adapter Plate Alignment Pins
    G02143680
  17. Install the two remaining screws.
    Fig 12: Installing Fluid Pump Housing Screws
    G02143681
  18. Tighten all of the fluid pump screws in a star pattern.
    Fig 13: Tightening Fluid Pump Screws
    G02143682
  19. Install a new fluid pump seal ring.
    Fig 14: Identifying Fluid Pump Seal Ring
    G02143683
  20. CAUTION: Verify correct seal installation. Make sure seal grooves are clean and free of burrs.
    Fig 15: Identifying Seal
    G02143684
  21. Install the seal.