Intermediate Clutch Cylinder: Assembly

Clean and inspect the intermediate clutch cylinder. Install the intermediate clutch piston inner seal.

Fig 1: Installing Intermediate Clutch Piston Inner Seal

NOTE: Lightly coat all the seals and surfaces with petroleum jelly.

Fig 2: Installing Intermediate Clutch Piston

Install the intermediate clutch piston.
Install the intermediate clutch support and spring.

Fig 3: Installing Intermediate Clutch Support & Spring
Install the special tool.

Fig 4: Installing Special Tool
Install the intermediate clutch balance piston and seal assembly.

Fig 5: Installing Intermediate Clutch Balance Piston & Seal Assembly

CAUTION: Do not fully compress the intermediate clutch spring retainer.

Fig 6: Compressing Intermediate Clutch Return Spring & Installing Snap Ring

Compress the intermediate clutch return spring using the special tool. Install the snap ring using snap ring pliers.
Install the intermediate clutch pack.
1. Install the wave spring.
2. Install the clutch pack.
3. Install the pressure plate.
4. Install the snap ring.
  
  Fig 7: Installing Intermediate Clutch Pack
Using the special tools, measure the clearance between the retaining ring and the clutch cylinder lip.

Fig 8: Measuring Retaining Ring & Clutch Cylinder Lip Clearance
If the clearance is not within specification selective retaining rings are available. Check the clearance after installing the correct selective retaining ring.

Fig 9: Selective Retaining Ring