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Reassembly [09/2014 - ]: Procedure

  1. INSTALL NO. 2 STEERING RACK BOOT 
    1. Apply lithium soap base glycol grease to the inside of the small opening of the No. 2 steering rack boot.
      GTY448566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lithium Soap Base Glycol Grease
    2. Install the No. 2 steering rack boot to the groove of the rack housing.
      NOTE:
      • Be careful not to damage or twist the No. 2 steering rack boot.
      • Make sure that the No. 2 steering rack boot is free of rust and foreign matter.
  2. INSTALL NO. 1 STEERING RACK BOOT 

    HINT: 

    Perform the same procedure as for the No. 2 steering rack boot.

  3. INSTALL NO. 2 STEERING RACK BOOT CLAMP 
    1. Temporarily install a new No. 2 steering rack boot clamp to the No. 2 steering rack boot.
      NOTE:

      Do not damage the No. 2 steering rack boot.

      HINT: 

      Make sure that the protrusion of the No. 2 steering rack boot clamp is positioned within the area shown in the illustration.

      GTY519925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clamp Protrusion Positioning Area
      Up
      Front of Vehicle
    2. Using SST, install the No. 2 steering rack boot clamp as shown in the illustration.
      • SST: 09521-24010 
      NOTE:
      • Do not pinch the No. 2 steering rack boot clamp excessively.
      • Be careful not to damage or twist the No. 2 steering rack boot.
      GTY507379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove SST and measure the clearance of the No. 2 steering rack boot clamp.

      Clearance

      2.5 to 4.0 mm (0.0984 to 0.157 in.)

  4. INSTALL NO. 1 STEERING RACK BOOT CLAMP 

    HINT: 

    Perform the same procedure as for the No. 2 steering rack boot clamp.

  5. INSTALL STEERING RACK BOOT CLIP (for LH Side) 
    1. Using pliers, install the steering rack boot clip.

      HINT: 

      Make sure that the tabs of the clip are facing the front of the vehicle.

      GTY459117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clip Tab Positioning Area
      Up
      Front of Vehicle
  6. INSTALL STEERING RACK BOOT CLIP (for RH Side) 

    HINT: 

    Perform the same procedure as for the LH side.

  7. INSPECT POWER STEERING LINK ASSEMBLY 
    1. Using SST, turn the pinion shaft and check that the left and the right steering rack boots expand and contract smoothly.
      • SST: 09616-00011 
      GTY469790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the operation cannot be performed as specified, use new steering rack boot clamps and reinstall the steering rack boots.

  8. INSTALL TIE ROD ASSEMBLY LH 
    1. Install the lock nut and tie rod assembly LH to the steering rack end sub-assembly until the matchmarks are aligned.

      HINT: 

      After adjusting toe-in, tighten the lock nut.

      GTY503611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
  9. INSTALL TIE ROD ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  10. INSTALL WIRE HARNESS CLAMP BRACKET 
    1. Install the 3 wire harness clamp brackets with the 3 bolts.

      Bolt (A) 

      Torque: 9.0 N.m (92 kgf/cm, 80 in.lbf) 

      Bolt (B) 

      Torque: 6.0 N.m (61 kgf/cm, 53 in.lbf) 

      GTY511873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claw to install the wire harness connector.
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