DTC U1002: Lost Communication with Gateway Module (Sensor Bus) [09/2015 - 08/2020]: Procedure
- CHECK LOCAL BUS
- Disconnect the cable from the negative (-) battery terminal.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Resistance: Malfunction E138-8 (CA1P) - E138-9 (CA1N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω Below 53 Ω: Short in line E138-8 (CA1P) - E138-9 (CA1N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω Higher than 70 Ω: Open in CAN main bus line E138-8 (CA1P) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: +B short E138-9 (CA1N) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: +B short E138-8 (CA1P) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: Ground short E138-9 (CA1N) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: Ground short TEXT IN ILLUSTRATION*a Component with harness connected
(Driving Support ECU Assembly)*B Front view of DLC3 RESULTResult Proceed to OK A NG (Open circuit in CAN main bus wire) B NG (Short circuit between bus wire) C NG - Ground short
- +B short
D
Result:
B
See step 3
Result:
C
See step 8
Result:
D
See step 15
Result:
A
See step 2
- Disconnect the cable from the negative (-) battery terminal.
- CHECK FOR DTC
- Clear the DTCs (Refer to DTC CHECK / CLEAR [09/2015 - ] ).
- Recheck for DTCs and check that no DTCs are output (Refer to DTC CHECK / CLEAR [09/2015 - ]
).
OK:
DTC U1002 is not output.
Result:
OK
USE SIMULATION METHOD TO CHECK
(Refer to HOW TO PROCEED WITH TROUBLESHOOTING [09/2015 - ] )
Result:
NG
REPLACE DRIVING SUPPORT ECU ASSEMBLY
(Refer to REMOVAL [09/2015 - ] )
- CHECK FOR OPEN IN CAN BUS MAIN WIRE (FORWARD RECOGNITION CAMERA)
- Disconnect the forward recognition camera connector.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition R15-6 (CANH) - R15-12 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Forward Recognition Camera)
Result:
OK
REPLACE FORWARD RECOGNITION CAMERA
(Refer to REMOVAL [09/2015 - ] )
Result:
NG
See step 4
- Disconnect the forward recognition camera connector.
- CONNECT CONNECTOR
- Reconnect the R15 forward recognition camera connector.
Result:
NEXT
See step 5
- CHECK FOR OPEN IN CAN BUS MAIN WIRE (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
- Disconnect the millimeter wave radar sensor assembly connector.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A67-5 (CA1P) - A67-6 (CA1N) Cable disconnected from negative (-) battery terminal 108 to 132 Ω TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Millimeter Wave Radar Sensor Assembly)
Result:
OK
REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY
(Refer to REMOVAL [09/2015 - ] )
Result:
NG
See step 6
- Disconnect the millimeter wave radar sensor assembly connector.
- CONNECT CONNECTOR
- Reconnect the A67 millimeter wave radar sensor assembly connector.
Result:
NEXT
See step 7
- CHECK FOR OPEN IN CAN BUS MAIN WIRE (NO. 10 CAN JUNCTION CONNECTOR)
- Disconnect the No. 10 CAN junction connector.TEXT IN ILLUSTRATION
*a Front view of wire harness connector
(to No. 10 CAN Junction Connector)*b to Millimeter Wave Radar Sensor Assembly *c to Forward Recognition Camera - - - Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Connect to E164-5 (CANH) - E164-15 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Millimeter wave radar sensor assembly E164-7 (CANH) - E164-17 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Forward recognition camera RESULTResult Proceed to OK A NG (Millimeter wave radar sensor assembly CAN main wire) B NG (Forward recognition camera CAN main wire) C
Result:
A
REPLACE NO. 10 CAN JUNCTION CONNECTOR
Result:
B
REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 10 CAN JUNCTION CONNECTOR - MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
Result:
C
REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 10 CAN JUNCTION CONNECTOR - FORWARD RECOGNITION CAMERA)
- Disconnect the No. 10 CAN junction connector.
- CHECK FOR SHORT IN CAN BUS WIRES (FORWARD RECOGNITION CAMERA)
- Disconnect the forward recognition camera connector.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition R15-6 (CANH) - R15-12 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Forward Recognition Camera)
Result:
OK
REPLACE FORWARD RECOGNITION CAMERA
(Refer to REMOVAL [09/2015 - ] )
Result:
NG
See step 9
- Disconnect the forward recognition camera connector.
- CONNECT CONNECTOR
- Reconnect the R15 forward recognition camera connector.
Result:
NEXT
See step 10
- CHECK FOR SHORT IN CAN BUS WIRES (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
- Disconnect the millimeter wave radar sensor assembly connector.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A67-5 (CA1P) - A67-6 (CA1N) Cable disconnected from negative (-) battery terminal 108 to 132 Ω TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Millimeter Wave Radar Sensor Assembly)
Result:
OK
REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY
(Refer to REMOVAL [09/2015 - ] )
Result:
NG
See step 11
- Disconnect the millimeter wave radar sensor assembly connector.
- CONNECT CONNECTOR
- Reconnect the A67 millimeter wave radar sensor assembly connector.
Result:
NEXT
See step 12
- CHECK FOR SHORT IN CAN BUS WIRES (NO. 10 CAN JUNCTION CONNECTOR)
- Disconnect the No. 10 CAN junction connector.TEXT IN ILLUSTRATION
*a Front view of wire harness connector
(to No. 10 CAN Junction Connector)*b to Millimeter Wave Radar Sensor Assembly *c to Forward Recognition Camera *d to Driving Support ECU Assembly - Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Connect to E164-5 (CANH) - E164-15 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Millimeter wave radar sensor assembly E164-6 (CANH) - E164-16 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Forward recognition camera E164-7 (CANH) - E164-17 (CANL) Cable disconnected from negative (-) battery terminal 200 Ω or higher Driving support ECU assembly RESULTResult Proceed to OK A NG (Millimeter wave radar sensor assembly CAN main wire) B NG (Forward recognition camera CAN main wire) C NG (Driving support ECU assembly CAN branch wire) D
Result:
A
REPLACE NO. 10 CAN JUNCTION CONNECTOR
Result:
B
REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 10 CAN JUNCTION CONNECTOR - MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
Result:
C
REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 10 CAN JUNCTION CONNECTOR - FORWARD RECOGNITION CAMERA)
Result:
D
See step 13
- Disconnect the No. 10 CAN junction connector.
- CONNECT CONNECTOR
- Reconnect the E164 No. 10 CAN junction connector.
Result:
NEXT
See step 14
- CHECK FOR SHORT IN CAN BUS WIRES (DRIVING SUPPORT ECU ASSEMBLY)
- Disconnect the driving support ECU assembly connector.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition E138-8 (CA1P) - E138-9 (CA1N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Driving Support ECU Assembly)
Result:
OK
REPLACE DRIVING SUPPORT ECU ASSEMBLY
(Refer to REMOVAL [09/2015 - ] )
Result:
NG
REPAIR OR REPLACE CAN BRANCH WIRE OR CONNECTOR (DRIVING SUPPORT ECU ASSEMBLY - NO. 10 CAN JUNCTION CONNECTOR)
- Disconnect the driving support ECU assembly connector.
- CHECK FOR SHORT IN CAN BUS WIRES (FORWARD RECOGNITION CAMERA)
- Disconnect the forward recognition camera connector.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition R15-6 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher R15-12 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher R15-6 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher R15-12 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Forward Recognition Camera)*b Front view of DLC3
Result:
OK
REPLACE FORWARD RECOGNITION CAMERA
(Refer to REMOVAL [09/2015 - ] )
Result:
NG
See step 16
- Disconnect the forward recognition camera connector.
- CONNECT CONNECTOR
- Reconnect the R15 forward recognition camera connector.
Result:
NEXT
See step 17
- CHECK FOR SHORT IN CAN BUS WIRES (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
- Disconnect the millimeter wave radar sensor assembly connector.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A67-5 (CA1P) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher A67-6 (CA1N) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher A67-5 (CA1P) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher A67-6 (CA1N) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Millimeter Wave Radar Sensor Assembly)*b Front view of DLC3
Result:
OK
REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY
(Refer to REMOVAL [09/2015 - ] )
Result:
NG
See step 18
- Disconnect the millimeter wave radar sensor assembly connector.
- CONNECT CONNECTOR
- Reconnect the A67 millimeter wave radar sensor assembly connector.
Result:
NEXT
See step 19
- CHECK FOR SHORT IN CAN BUS WIRES (NO. 10 CAN JUNCTION CONNECTOR)
- Disconnect the No. 10 CAN junction connector.TEXT IN ILLUSTRATION
*a Front view of wire harness connector
(to No. 10 CAN Junction Connector)*b Front view of DLC3 *c to Millimeter Wave Radar Sensor Assembly *d to Forward Recognition Camera *e to Driving Support ECU Assembly - - - Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Connect to E164-5 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Millimeter wave radar sensor assembly E164-15 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher E164-5 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher E164-15 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher E164-6 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Forward recognition camera E164-16 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher E164-6 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher E164-16 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher E164-7 (CANH) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Driving support ECU assembly E164-17 (CANL) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher E164-7 (CANH) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher E164-17 (CANL) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher RESULTResult Proceed to OK A NG (Millimeter wave radar sensor assembly CAN main wire) B NG (Forward recognition camera CAN main wire) C NG (Driving support ECU assembly CAN branch wire) D
Result:
A
REPLACE NO. 10 CAN JUNCTION CONNECTOR
Result:
B
REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 10 CAN JUNCTION CONNECTOR - MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
Result:
C
REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 10 CAN JUNCTION CONNECTOR - FORWARD RECOGNITION CAMERA)
Result:
D
See step 20
- Disconnect the No. 10 CAN junction connector.
- CONNECT CONNECTOR
- Reconnect the E164 No. 10 CAN junction connector.
Result:
NEXT
See step 21
- CHECK FOR SHORT IN CAN BUS WIRES (DRIVING SUPPORT ECU ASSEMBLY)
- Disconnect the driving support ECU assembly connector.
- Measure the resistance according to the value (s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition E138-8 (CA1P) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher E138-9 (CA1N) - E22-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher E138-8 (CA1P) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher E138-9 (CA1N) - E22-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Driving Support ECU Assembly)*b Front view of DLC3
Result:
OK
REPLACE DRIVING SUPPORT ECU ASSEMBLY
(Refer to REMOVAL [09/2015 - ] )
Result:
NG
REPAIR OR REPLACE CAN BRANCH WIRE OR CONNECTOR (DRIVING SUPPORT ECU ASSEMBLY - NO. 10 CAN JUNCTION CONNECTOR)
- Disconnect the driving support ECU assembly connector.