Disassembly [12/2017 - ]: Procedure

1. Using a screwdriver, puncture the center of the generator pulley cap and pry it off.
   NOTE:

   Do not reuse the generator pulley cap.

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1. Secure the generator drive end frame in a vise between aluminum plates.
   NOTE:

   Do not overtighten the vise.

2. Install SST A and SST B to the generator pulley with clutch as shown in the illustration.
   • SST: 09820-63021 

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   *a	Generator Rotor Shaft

   NOTE:

   Securely attach SST to the generator pulley with clutch and generator rotor shaft.

3. Using a wrench to hold SST A, turn SST B counterclockwise to loosen the generator pulley with clutch.

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   	Turn
   *a	Hold

   • SST: 09820-63021 
   NOTE:

   Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

4. Remove SST from the generator assembly.
5. Remove the generator pulley with clutch from the generator rotor shaft.
6. Remove the generator drive end frame from the vise.

1. Place the generator assembly on the generator pulley with clutch.
2. Remove the 3 nuts and generator rear end cover from the generator coil assembly.

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1. Remove the generator terminal insulator from the generator coil assembly.

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1. Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

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1. Remove the 4 through bolts.

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2. Using SST, remove the generator coil assembly.

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   *a	Hold
   	Turn

   • SST: 09950-40011 
     1. 09951-04020
     2. 09952-04010
     3. 09953-04020
     4. 09954-04010
     5. 09955-04071
     6. 09957-04010
     7. 09958-04011
   NOTE:

   Apply grease to the threads and tip of the SST center bolt before use.

1. Remove the washer.

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2. Remove the generator rotor assembly from the generator drive end frame.

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   *1	Generator Rotor Assembly
   *2	Generator Drive End Frame

See step  4

1. Remove the 4 screws and retainer plate from the generator drive end frame.

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2. Using SST and a hammer, tap out the generator drive end frame bearing.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   • SST: 09950-60011 
     1. 09951-00250
   • SST: 09950-70010 
     1. 09951-07100