Installation [08/2018 - ]: Procedure

INSPECT AND ADJUST BRAKE PEDAL HEIGHT
Refer to ADJUSTMENT [08/2018 - ]

INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTE:

Do not drop the brake pedal stroke sensor assembly.
If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

When installing a new brake pedal stroke sensor assembly:

NOTE:

Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the 2 nuts.

Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTE:

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Brake Pedal Stroke Sensor Assembly Lever
*b	Brake Pedal Groove
*c	Brake Pedal Stroke Sensor Assembly Lever Set Pin

Connect the connector.
Firmly depress the brake pedal to break the brake pedal stroke sensor assembly lever set pin.
Remove the broken lever set pin.

When reusing the brake pedal stroke sensor assembly:

Install the brake pedal stroke sensor assembly to the brake pedal support assembly and temporarily tighten the 2 nuts.

NOTE:

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Brake Pedal Stroke Sensor Assembly Lever
*b	Brake Pedal Groove

Connect the connector.

CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
w/o Rear No. 2 Seat: Refer to PROCEDURE - Step 2 [10/2015 - ]

w/ Rear No. 2 Seat: Refer to PROCEDURE - Step 2 [03/2018 - ]
INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)
Refer to PROCEDURE - Step 53
INSTALL DECK BOARD ASSEMBLY (w/o Rear No. 2 Seat)
Refer to PROCEDURE - Step 55
INSTALL BATTERY SERVICE HOLE COVER (w/ Rear No. 2 Seat)
Refer to PROCEDURE - Step 59
INSTALL REAR NO. 4 FLOOR BOARD (w/ Rear No. 2 Seat)
Refer to PROCEDURE - Step 60

ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTE:

When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.

Connect the Techstream to the DLC3 with the power switch off.
Turn the power switch on (IG).
Turn the Techstream on.

Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / Stroke Sensor.

Chassis > ABS/VSC/TRAC > Data List

Tester Display
Stroke Sensor

Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the rightor left to adjust the output voltage so that it is within the following range.

Standard Voltage (without the brake pedal depressed)

0.8 to 1.2 V

Tighten the 2 nuts.
Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTE:
Do not depress the brake pedal after turning the power switch on (IG).
Turn the Techstream off and turn the power switch off.
Disconnect the Techstream from the DLC3.

INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 35 [03/2018 - 08/2019] Refer to PROCEDURE - Step 32 [08/2019 - ]
INSTALL COWL SIDE TRIM BOARD LH
Refer to PROCEDURE - Step 2
INSTALL FRONT DOOR SCUFF PLATE LH
w/o Rear No. 2 Seat: Refer to PROCEDURE - Step 42 [12/2017 - ]

w/ Rear No. 2 Seat: Refer to PROCEDURE - Step 45 [03/2018 - ]
PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE
Refer to INITIALIZATION [08/2018 - 08/2019] Refer to INITIALIZATION [08/2019 - ]
CHECK AND CLEAR DTC
Refer to DTC CHECK / CLEAR [08/2018 - 08/2019] Refer to DTC CHECK / CLEAR [08/2019 - ]