Disassembly [10/2015 - ]: Procedure
- REMOVE FUEL SENDER GAUGE ASSEMBLY
- REMOVE NO. 1 FUEL SUB-TANK
- Disconnect the 2 fuel pump connectors.
- Detach the fuel pump wire harness clamp.
- Using needle nose pliers, remove the fuel tank pipe setting holder.
- Using a screwdriver, detach the 2 claws and disconnect the jet pump nozzle.
HINT:
Tape the screwdriver tip before use.
- Using a screwdriver, remove the jet pump from the No. 1 fuel sub-tank.
*a Protective Tape NOTE:The O-ring is installed firmly between the jet pump and No. 1 fuel sub-tank. Therefore, the jet pump and No. 1 fuel sub-tank should be separated carefully using a screwdriver.
HINT:
Tape the screwdriver tip before use.
- Detach the 2 claws and remove the fuel filter from the No. 1 fuel sub-tank.
- Remove the spring from the fuel suction plate sub-assembly.
- Disconnect the 2 fuel pump connectors.
- REMOVE FUEL PUMP FILTER
- REMOVE FUEL PUMP
- Remove the fuel pump from the fuel filter.
- Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.
- Remove the O-ring and fuel pump spacer from the fuel pump.NOTE:
Be careful not to damage the sealing surface.
HINT:
If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.
*1 O-Ring *2 Fuel Pump Spacer *a 5.0 mm (0.197 in.)
- Remove the fuel pump from the fuel filter.