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Ignition Circuit [08/2019 - ]: Procedure

  1. CHECK TERMINAL VOLTAGE (POWER SOURCE OF IGNITION COIL ASSEMBLY) 
    GTY946718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Front view of wire harness connector
    (to Ignition Coil Assembly)
    1. Disconnect the ignition coil assembly connector.
    2. Turn the engine switch on (IG).
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      D38-1 (+B) - D38-4 (GND) Engine switch on (IG) 11 to 14 V
      D39-1 (+B) - D39-4 (GND) Engine switch on (IG) 11 to 14 V
      D40-1 (+B) - D40-4 (GND) Engine switch on (IG) 11 to 14 V
      D41-1 (+B) - D41-4 (GND) Engine switch on (IG) 11 to 14 V
      D42-1 (+B) - D42-4 (GND) Engine switch on (IG) 11 to 14 V
      D43-1 (+B) - D43-4 (GND) Engine switch on (IG) 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  3

    Result: 

    OK 

    See step  2

  2. CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - ECM) 
    1. Disconnect the ignition coil assembly connector.
    2. Disconnect the ECM connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      D38-3 (IGT1) - D2-71 (IGT1) Always Below 1 Ω
      D39-3 (IGT2) - D2-36 (IGT2) Always Below 1 Ω
      D40-3 (IGT3) - D2-70 (IGT3) Always Below 1 Ω
      D41-3 (IGT4) - D2-35 (IGT4) Always Below 1 Ω
      D42-3 (IGT5) - D2-69 (IGT5) Always Below 1 Ω
      D43-3 (IGT6) - D2-34 (IGT6) Always Below 1 Ω
      D38-3 (IGT1) or D2-71 (IGT1) - Body ground and other terminals Always 10 kΩ or higher
      D39-3 (IGT2) or D2-36 (IGT2) - Body ground and other terminals Always 10 kΩ or higher
      D40-3 (IGT3) or D2-70 (IGT3) - Body ground and other terminals Always 10 kΩ or higher
      D41-3 (IGT4) or D2-35 (IGT4) - Body ground and other terminals Always 10 kΩ or higher
      D42-3 (IGT5) or D2-69 (IGT5) - Body ground and other terminals Always 10 kΩ or higher
      D43-3 (IGT6) or D2-34 (IGT6) - Body ground and other terminals Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE ECM. Refer to  REMOVAL [08/2019 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  3. CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - BODY GROUND) 
    1. Disconnect the ignition coil assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      D38-4 (GND) - Body ground Always Below 1 Ω
      D39-4 (GND) - Body ground Always Below 1 Ω
      D40-4 (GND) - Body ground Always Below 1 Ω
      D41-4 (GND) - Body ground Always Below 1 Ω
      D42-4 (GND) - Body ground Always Below 1 Ω
      D43-4 (GND) - Body ground Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  4

  4. CHECK HARNESS AND CONNECTOR (SEMICONDUCTOR PWR INTEGRATION ECU - IGNITION COIL ASSEMBLY) 
    1. Disconnect the semiconductor PWR integration ECU connector.
    2. Disconnect the ignition coil assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1G-3 - D38-1 (+B) Always Below 1 Ω
      1G-3 - D39-1 (+B) Always Below 1 Ω
      1G-3 - D40-1 (+B) Always Below 1 Ω
      1G-3 - D41-1 (+B) Always Below 1 Ω
      1G-3 - D42-1 (+B) Always Below 1 Ω
      1G-3 - D43-1 (+B) Always Below 1 Ω
      1G-3 or D38-1 (+B) - Body ground and other terminals Always 10 kΩ or higher
      1G-3 or D39-1 (+B) - Body ground and other terminals Always 10 kΩ or higher
      1G-3 or D40-1 (+B) - Body ground and other terminals Always 10 kΩ or higher
      1G-3 or D41-1 (+B) - Body ground and other terminals Always 10 kΩ or higher
      1G-3 or D42-1 (+B) - Body ground and other terminals Always 10 kΩ or higher
      1G-3 or D43-1 (+B) - Body ground and other terminals Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE SEMICONDUCTOR POWER INTEGRATION ECU. Refer to  REMOVAL [08/2019 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR