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4WD Control Switch Circuit [08/2019 - 08/2021]: Procedure

  1. CONFIRM PROBLEM SYMPTOM 
    1. Confirm the problem symptoms.

      Result

      Result Proceed to
      The 4LO indicator light remains off after operating the transfer position switch (combination switch assembly) to L4 A
      The 4LO indicator light remains on after operating the transfer position switch (combination switch assembly) to H4 B

    Result: 

    See step  8

    Result: 

    See step  2

  2. CHECK 4LO INDICATOR LIGHT 

    HINT: 

    Perform the following procedure with the vehicle stopped.

    1. Turn the engine switch on (IG).
    2. Move the shift lever to N.
    3. Turn the transfer position switch (combination switch assembly) to L4.
    4. Check the 4LO indicator light.

      Result

      Result Proceed to
      The 4LO indicator light remains off A
      The 4LO indicator light is blinking or illuminated B
      1. Blinking: Blinks at 0.5 second intervals (0.5 seconds on and 0.5 seconds off)

    Result: 

    END 

    Result: 

    See step  3

  3. CHECK CAN COMMUNICATION LINE 
    1. Select "Bus Check" from the System Selection Menu screen, and follow the prompts on the screen to inspect the CAN bus.

      Refer to DIAGNOSIS SYSTEM [08/2019 - 08/2020] , or refer to DIAGNOSIS SYSTEM [08/2020 - 08/2021]

      OK

      "Bus Check" indicates no malfunctions in CAN communication.

      Result

      Result Proceed to
      DTC is not output A
      DTC is output B

    Result: 

    CHECK CAN COMMUNICATION SYSTEM. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [08/2019 - ] 

    Result: 

    See step  4

  4. READ VALUE USING TECHSTREAM (TRANSFER POSITION SWITCH) 
    1. Turn the engine switch off.
    2. Connect the Techstream to the DLC3.
    3. Turn the Techstream on.
    4. Turn the engine switch on (IG).
    5. Enter the following menus: Powertrain / Four Wheel Drive / Data List.
    6. According to the display on the Techstream, read the Data List.
      FOUR WHEEL DRIVE

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Transfer Position Control SW Transfer position switch status/
      ON or OFF
      ON: L4
      OFF: H4
      -

      OK

      Display changes according to transfer position switch (combination switch assembly) operation.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  6

    Result: 

    OK 

    See step  5

  5. CHECK COMBINATION METER ASSEMBLY (4LO INDICATOR LIGHT) 
    1. Turn the engine switch off.
    2. Perform an Active Test of the combination meter assembly using the Techstream.

      Refer to DATA LIST / ACTIVE TEST [08/2019 - ]

    3. Check the combination meter assembly.

      OK

      The 4LO indicator light turns on or off in accordance with the Techstream.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE 4 WHEEL DRIVE CONTROL ECU. Refer to  REMOVAL [08/2015 - ] 

    Result: 

    NG 

    CHECK METER / GAUGE SYSTEM. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [08/2019 - ] 

  6. INSPECT COMBINATION SWITCH ASSEMBLY OR TRANSFER POSITION SWITCH 
    1. Remove the transfer position switch (combination switch assembly).

      Refer to REMOVAL [08/2015 - 08/2021]

    2. Inspect the transfer position switch (combination switch assembly.

      Refer to INSPECTION [08/2015 - 08/2021]

      OK

      The transfer position switch (combination switch assembly) operates normally.

      Result

      Result Proceed to
      OK A
      NG B

    Result: 

    REPLACE COMBINATION SWITCH ASSEMBLY. Refer to  REMOVAL [08/2015 - 08/2021] 

    Result: 

    See step  7

  7. CHECK HARNESS AND CONNECTOR (4 WHEEL DRIVE CONTROL ECU - COMBINATION SWITCH ASSEMBLY OR TRANSFER POSITION SWITCH) 
    1. Disconnect the G41 4 wheel drive control ECU connector.
    2. Disconnect the i5 transfer position switch (combination switch assembly) connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      G41-13 (LO) - i5-2 (LO) Always Below 1 Ω
      G41-13 (LO) or i5-2 (LO) - Body ground Always 10 kΩ or higher
      i5-9 (E) - Body ground Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE 4 WHEEL DRIVE CONTROL ECU. Refer to  REMOVAL [08/2015 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  8. CHECK 4LO INDICATOR LIGHT 

    HINT: 

    Perform the following procedure with the vehicle stopped.

    1. Turn the engine switch on (IG).
    2. Move the shift lever to N.
    3. Turn the transfer position switch (combination switch assembly) to L4.
    4. Check the 4LO indicator light.

      Result

      Result Proceed to
      The 4LO indicator light remains illuminated A
      The 4LO indicator light is blinking or illuminated B
      1. Blinking: Blinks at 0.5 second intervals (0.5 seconds on and 0.5 seconds off)

    Result: 

    END 

    Result: 

    See step  9

  9. CHECK CAN COMMUNICATION LINE 
    1. Select "Bus Check" from the System Selection Menu screen, and follow the prompts on the screen to inspect the CAN bus.

      Refer to DIAGNOSIS SYSTEM [08/2019 - 08/2020] , or refer to DIAGNOSIS SYSTEM [08/2020 - 08/2021]

      OK

      "Bus Check" indicates no malfunctions in CAN communication.

      Result

      Result Proceed to
      DTC is not output A
      DTC is output B

    Result: 

    CHECK CAN COMMUNICATION SYSTEM. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [08/2019 - ] 

    Result: 

    See step  10

  10. READ VALUE USING TECHSTREAM (4LO INDICATOR LIGHT) 
    1. Turn the engine switch off.
    2. Connect the Techstream to the DLC3.
    3. Turn the Techstream on.
    4. Turn the engine switch on (IG).
    5. Enter the following menus: Powertrain / Four Wheel Drive / Data List.
    6. According to the display on the Techstream, read the Data List.
      FOUR WHEEL DRIVE

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      L4 Indicator Request 4LO indicator light request/
      Blink3, Blink2*, Blink1, ON, OFF
      • Blink3: Indicator light rapidly blinks
      • Blink1: Indicator light blinks
      • ON: Indicator light illuminates
      • OFF: Indicator light turns off
      • Blinking: 0.5 second intervals (0.5 seconds on and 0.5 seconds off)
      • Rapidly blinking: 0.25 second intervals (0.25 seconds on and 0.25 seconds off)
      1. *: Item not equipped, therefore not displayed
      1. Operate the transfer position switch (combination switch assembly) several times between H4 and L4, and then check the Techstream display condition of the 4LO indicator light.

        Result

        Result Proceed to
        Data List continues to display ON even when transfer position switch (combination switch assembly) is operated A
        Data List display changes according to transfer position switch (combination switch assembly) operation B

    Result: 

    REPLACE 4 WHEEL DRIVE CONTROL ECU. Refer to  REMOVAL [08/2015 - ] 

    Result: 

    CHECK METER / GAUGE SYSTEM. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [08/2019 - ]