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How To Proceed With Troubleshooting [08/2014 - ]: Procedure

  1. VEHICLE BROUGHT TO WORKSHOP 

    Result

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    Result:  1

    NEXT 

    See step  2

  2. CUSTOMER PROBLEM ANALYSIS 
    1. Interview the customer and confirm the problem.

      Result

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    Result:  1

    NEXT 

    See step  3

  3. CHECK BATTERY 

    Standard Voltage

    11 to 14 V

    HINT: 

    If the voltage is below 11 V, recharge or replace the battery before proceeding to the next step.

    Result

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    Result:  1

    NEXT 

    See step  4

  4. CHECK AND CLEAR DTCS* 

    HINT: 

    • CAN communication DTCs are stored when there is an open or short in any of the communication wires. Any problems with the power source of a corresponding ECU or sensor, or problems in the ECU or the sensor itself also cause these DTCs to be stored.
    • If a CAN communication wire connector is disconnected with the power switch on (IG), the ECUs of the corresponding system and related systems store a DTC.

    Result

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    Result:  1

    NEXT 

    See step  5

  5. CHECK DLC3 BRANCH LINE AND V1 BUS MAIN LINE (CANH - CANL) 
    NOTE:
    • Turn the power switch off before measuring the resistances between CAN main bus lines and between CAN bus branch lines.
    • Turn the power switch off before inspecting CAN bus lines for a ground short.
    • After the power switch is turned off, check that the key reminder warning system and light reminder warning system are not operating.
    • Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the power switch, any other switches or the doors. If any doors need to be opened in order to check connectors, open the doors and leave them open.

    HINT: 

    • Operating the power switch, any other switches or a door triggers related ECU and sensor communication on the CAN. This communication will cause the resistance value to change.
    • Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction.
    1. Turn the power switch off.
      GTY529155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      H44-6 (CANH) - H44-14 (CANL) Power switch off 54 to 69 Ω
      TEXT IN ILLUSTRATION

      *1 DLC3

      Result

      Result Proceed to
      OK A
      NG (70 Ω or higher) B
      NG (Below 54 Ω) C

    Result:  2

    GO TO OPEN IN CAN MAIN BUS LINE 

    (See article. Refer to Open in CAN Main Bus Line [08/2014 - ] )

    Result:  3

    GO TO SHORT IN CAN BUS LINES 

    (See article. Refer to Check CAN Bus Lines for Short Circuit [08/2014 - ] )

    Result:  1

    See step  6

  6. CHECK FOR SHORT TO GND IN V1 BUS (CANH, CANL - CG) 
    1. Turn the power switch off.
      GTY527802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      H44-6 (CANH) - H44-4 (CG) Power switch off 200 Ω or higher
      H44-14 (CANL) - H44-4 (CG) Power switch off 200 Ω or higher
      TEXT IN ILLUSTRATION

      *1 DLC3

      Result

      Result Proceed to
      OK A
      NG B

    Result:  2

    GO TO SHORT TO GND IN CAN BUS LINE 

    (See article. Refer to Check CAN Bus Line for Short to GND [08/2014 - ] )

    Result:  1

    See step  7

  7. CHECK FOR SHORT TO +B IN V1 BUS (CANH, CANL - BAT) 
    1. Disconnect the cable from the negative (-) battery terminal.
      GTY529011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      H44-6 (CANH) - H44-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      H44-14 (CANL) - H44-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      TEXT IN ILLUSTRATION

      *1 DLC3

      Result

      Result Proceed to
      OK A
      NG B

    Result:  2

    GO TO SHORT TO +B IN CAN BUS LINE. Refer to  Check CAN Bus Line for Short to +B [08/2014 - ] 

    Result:  1

    See step  8

  8. CHECK INSTALLED SYSTEMS (ECU AND SENSOR) THAT USE CAN COMMUNICATION 
    1. Based on the vehicle equipment and specifications, confirm the systems that use CAN communication (See article. Refer to DIAGNOSIS SYSTEM [08/2014 - 08/2015] Refer to DIAGNOSIS SYSTEM [08/2015 - ] ).

      Result

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    Result:  1

    NEXT 

    See step  9

  9. CHECK ECUS CONNECTED TO CAN BUS* 
    1. Select "CAN Bus Check" from the screen on the Techstream (See article. Refer to DIAGNOSIS SYSTEM [08/2014 - 08/2015] Refer to DIAGNOSIS SYSTEM [08/2015 - ] ).
    2. Observe the screen for approximately 1 minute to check the ECUs and sensors displayed on the screen.

      Result

      Result Proceed to
      All ECUs and sensors connected to the CAN communication system are displayed on the screen.
      (CAN bus circuit is currently normal.)
      A
      • All ECUs except the power management control ECU connected to the V2 bus are not displayed on the screen.
      • The power management control ECU (PM1 Gateway) outputs DTC U1002.
      (Open or short in V2 bus main lines.)
      B
      • All ECUs except the power management control ECU connected to the power management bus are not displayed on the screen.
      • The power management control ECU (PM2 Gateway) outputs DTC U1002.
      (Open or short in power management bus main lines.)
      C
      • All ECUs except the main body ECU connected to the CAN MS bus are not displayed on the screen.
      • The main body ECU (Main Body) outputs DTC U1002.
      (Open or short in CAN MS bus main lines.)
      D
      All ECUs connected to the CAN MS bus are not displayed on the screen.
      (Open in main body ECU branch line or main body ECU malfunction.)
      E
      All ECUs connected to the V2 bus and power management bus are not displayed on the screen.
      (Open in power management control ECU branch lines or power management control ECU malfunction.)
      F
      One of the ECUs and sensors connected to the V1 bus is not displayed on the screen.
      (Open in ECU or sensor branch lines, or communication interrupted.)
      G
      • One of the ECUs and sensors connected to the V2 bus or power management bus is not displayed on the screen.

        (Open in ECU or sensor branch lines, or communication interrupted.)

      • One of the ECUs and sensors connected to the CAN MS bus is not displayed on the screen.

        (Open in ECU or sensor branch lines, or communication interrupted.)

      H
      Some ECUs and sensors repeatedly appear and disappear on the screen during this check.
      (Open in one side of ECU or sensor branch lines.)
      I
      NOTE:
      • The systems (ECUs and sensors) that adopt CAN communication vary depending on the vehicle and optional equipment. Check which systems (ECUs and sensors) are installed on the vehicle (See article. Refer to DIAGNOSIS SYSTEM [08/2014 - 08/2015] Refer to DIAGNOSIS SYSTEM [08/2015 - ] ).
      • Non-installed ECUs or sensors will not be displayed. Do not mistake them for being in communication stop mode.
      • The ECUs and sensors that repeatedly appear and disappear from the screen during this check are considered normal. (The response to the Techstream and its display are affected by signals output from other ECUs which have an open circuit in either of their CAN bus branch lines.)

      HINT: 

      • The ECUs connected to the V2 bus and power management bus are displayed on the screen by the power management control ECU.
      • The ECUs connected to the CAN MS bus are displayed on the screen by the main body ECU.

    Result:  2

    GO TO U1002 (Power Management1) 

    (See article. Refer to DTC U1002: Lost Communication with Gateway Module (Power Management1) [08/2014 - ] )

    Result:  9

    GO TO U1002 (Power Management2) 

    (See article. Refer to DTC U1002: Lost Communication with Gateway Module (Power Management2) [08/2014 - ] )

    Result:  3

    GO TO U1002 (Main Body). Refer to  DTC U1002: Lost Communication with Gateway Module (Main Body) [08/2014 - ] 

    Result:  4

    GO TO MAIN BODY ECU COMMUNICATION STOP MODE 

    (See article. Refer to Main Body ECU Communication Stop Mode [08/2014 - ] )

    Result:  5

    GO TO POWER MANAGEMENT CONTROL ECU COMMUNICATION STOP MODE 

    (See article. Refer to Power Management Control ECU Communication Stop Mode [08/2014 - ] )

    Result:  6

    GO TO COMMUNICATION STOP MODE TABLE. Refer to  PROBLEM SYMPTOMS TABLE [08/2014 - ]  

    Result:  7

    GO TO DIAGNOSTIC TROUBLE CODE CHART. Refer to  DIAGNOSTIC TROUBLE CODE CHART [08/2014 - ]  

    Result:  8

    GO TO OPEN IN ONE SIDE OF CAN BRANCH LINE. Refer to  Open in One Side of CAN Branch Line [08/2014 - ] 

    Result:  1

    See step  10

  10. RECHECK DTC 

    HINT: 

    • Sometimes CAN communication system DTCs are output, but all ECUs and sensors connected to the CAN communication system are displayed on the Techstream. In this case, previous or history DTCs may indicate the cause of the problem.
    • ECUs related to a problem in the CAN bus will store DTCs to indicate communication malfunctions. Communication stop mode in the CAN bus can be determined by comparing the combination of DTCs that have been set. Refer to DTC Combination Table for the CAN bus.
    • The power management control ECU will store communication error DTCs when the ECUs connected to the V2 bus and power management bus cannot communicate, or if a network malfunction occurs.
    • The main body ECU will store communication error DTCs when the ECUs connected to the CAN MS bus cannot communicate, or if a network malfunction occurs.
    • The driving support ECU will store communication error DTCs when the ECUs connected to the sensor bus cannot communicate, or if a network malfunction occurs.

    Result

    Result Proceed to
    Communication error DTCs other than the codes output from the power management control ECU are output.
    (A malfunction occurred in the V1 bus.)
    A
    The power management control ECU (PM1 Gateway) outputs DTC U1002.
    (A malfunction occurred in the V2 bus.)
    B
    The power management control ECU (PM2 Gateway) outputs DTC U1002.
    (A malfunction occurred in the power management bus.)
    C
    The main body ECU (Main Body) outputs DTC U1002.
    (A malfunction occurred in the CAN MS bus.)
    D
    The driving support ECU (Pre-Collision 2) outputs DTC U1002.
    (A malfunction occurred in the sensor bus.)
    E
    The main body ECU outputs DTCs other than DTC U1002.
    (A malfunction occurred in an ECU branch line connected to the CAN MS bus.)
    F
    The power management control ECU outputs DTCs other than DTC U1002.
    (A malfunction occurred in an ECU branch line connected to the V2 bus or power management bus.)
    G

    Result:  2

    GO TO U1002 (Power Management1) 

    (See article. Refer to DTC U1002: Lost Communication with Gateway Module (Power Management1) [08/2014 - ] )

    Result:  8

    GO TO U1002 (Power Management2) 

    (See article. Refer to DTC U1002: Lost Communication with Gateway Module (Power Management2) [08/2014 - ] )

    Result:  4

    GO TO U1002 (Main Body). Refer to  DTC U1002: Lost Communication with Gateway Module (Main Body) [08/2014 - ] 

    Result:  5

    GO TO U1002 (Sensor Bus). Refer to  DTC U1002: Lost Communication with Gateway Module (Sensor Bus); DTC U0235: Lost Communication with Cruise Control Front Distance Range Sensor [08/2014 - ] 

    Result:  6

    GO TO DIAGNOSTIC TROUBLE CODE CHART 

    (See article. Refer to DIAGNOSTIC TROUBLE CODE CHART [08/2014 - ] )

    Result:  7

    GO TO DIAGNOSTIC TROUBLE CODE CHART. Refer to  DIAGNOSTIC TROUBLE CODE CHART [08/2014 - ]  

    Result:  1

    See step  11

  11. DTC COMBINATION TABLE 
    1. Confirm the problem according to the combination of output DTCs regarding the CAN communication system (See article. Refer to DIAGNOSIS SYSTEM [08/2014 - 08/2015] Refer to DIAGNOSIS SYSTEM [08/2015 - ] ).

      HINT: 

      CAN communication system history DTCs may indicate the problem if CAN communication system DTCs are output and all ECUs and sensors connected to the CAN communication system are displayed on "CAN Bus Check" of the Techstream.

      Result

      Result 
      NEXT

    Result:  1

    NEXT 

    See step  12

  12. CIRCUIT INSPECTION 

    Result

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    Result:  1

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    See step  13

  13. IDENTIFICATION OF PROBLEM 

    Result

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    Result:  1

    NEXT 

    See step  14

  14. REPAIR OR REPLACEMENT 

    Result

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    Result:  1

    NEXT 

    See step  15

  15. CONFIRMATION TEST* 

    Result

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    Result:  1

    NEXT 

    END