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Installation [10/2014 - 05/2019]: Procedure

  1. INSTALL NO. 4 FUEL TUBE CLAMP 
    1. Install the 5 No. 4 fuel tube clamps to the fuel tank assembly as shown in the illustration.
      GTY516728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Connect the 5 clamps and install the fuel tank main tube sub-assembly to the 5 No. 4 fuel tube clamps.
  3. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  1

  4. INSTALL FUEL SUCTION TUBE ASSEMBLY 

    See step  1

  5. INSTALL FUEL TANK VENT TUBE SET PLATE 

    See step  2

  6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 

    See step  3

  7. INSTALL FUEL TANK ASSEMBLY 
    1. Set the fuel tank assembly on an engine lifter with attachments.
    2. Raise the engine lifter.
      NOTE:

      Be careful not to cut the wiring.

    3. Install the wire harness clamp to the 2 No. 4 fuel tube clamps.
    4. Connect the fuel pump connector and fuel sender gauge assembly connector.
    5. Connect the fuel tank breather tube sub-assembly to the fuel tank assembly.

      Refer to PRECAUTION [10/2014 - 05/2019]

    6. Install the No. 2 fuel tank band with the 2 bolts.

      Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

    7. Install the No. 1 fuel tank band with the 2 bolts.

      Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

    8. Connect the 4 wire harness clamps to the 3 No. 4 fuel tube clamps and the bracket on the vehicle side.
  8. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. Connect the fuel tank vent hose sub-assembly and clamp to the No. 2 fuel tank band.
  9. CONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Connect the fuel tank to filler pipe hose to the fuel tank assembly, then tighten the hose clamp.

      HINT: 

      Make sure that the fuel tank to filler pipe hose and hose clamp are oriented as shown in the illustration.

      GTY495336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Top
      *b Underside of fuel tank assembly
      *c Protrusion
      *d Stopper
  10. INSTALL FUEL HOSE PROTECTOR 
    1. Attach the claw, then install the fuel hose protector to the fuel tank assembly and fuel tank to filler pipe hose.
  11. CONNECT FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY 
    1. Connect the fuel tank to canister tube sub-assembly.
      GTY501225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Push
      1. Push the hose into the port and push the retainer to lock it.
        NOTE:
        • Check for damage or foreign objects on the connected part.
        • After connecting, check that the air inlet line hose and the valve are securely connected by pulling on them.
  12. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

      Refer to PRECAUTION [10/2014 - 05/2019]

  13. INSTALL NO. 1 FLOOR UNDER COVER 
    1. Install the No. 1 floor under cover with the 2 nuts and attach the clip.
  14. INSTALL FRONT FLOOR COVER CENTER LH 
    1. Install the front floor cover center LH with the bolt, 2 nuts and 6 clips.
    2. Tighten the nut.
  15. ADD FUEL 
  16. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [10/2014 - 09/2017] Refer to INITIALIZATION [09/2017 - 05/2019]

  17. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

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