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Headlight Signal Circuit: Procedure

  1. CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - HEADLIGHT CLEANER CONTROL RELAY) 
    1. Disconnect the A43 headlight cleaner control relay connector.
    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      A43-1 (HDLO) - Body ground Light control switch in head position Below 1 V
      Light control switch off 11 to 14 V

    NG → See step   2 

    OK → See step   4 

  2. CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - HEADLIGHT CLEANER CONTROL RELAY) 
    1. Disconnect the 3A instrument panel junction block assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A43-1 (HDLO) - 3A-43 Always Below 1 Ω
      A43-1 (HDLO) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  3. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Remove the instrument panel junction block assembly. Refer to REMOVAL [06/2012 - ] .
      Fig 1: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      GTY418967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3A-43 - MB-15 (HRLY) Always Below 1 Ω
      3A-43 - Body ground Always 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Instrument Panel Junction Block Assembly)

    NG → See step   5 

    OK → See step   6 

  4. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE [06/2012 - ]  
  5. REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY. Refer to  REMOVAL [06/2012 - ] 
  6. REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to  REMOVAL [06/2012 - ]