STARTER (For AWD): Disassembly: Disassembly

REMOVE STARTER MAGNETIC SWITCH ASSEMBLY
1. Remove the nut, and disconnect the lead wire from the magnetic switch.
  
  Fig 1: Identifying Lead Wire And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 nuts and starter magnetic switch assembly.
  
  Fig 2: Identifying Starter Magnetic Switch Assembly Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER DRIVE HOUSING ASSEMBLY
1. Using a T30 "TORX" socket wrench, remove the 2 bolts.
  
  Fig 3: Identifying Drive Housing With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Pull out the starter yoke assembly and the starter commutator end frame assembly together with the armature.
REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY
1. Remove the starter pinion drive lever.
  
  Fig 4: Identifying Starter Pinion Drive Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 screws and end frame.
  NOTE: While holding down the lead wire, remove the starter commutator end frame.
  
  Fig 5: Identifying Starter Commutator End Frame And Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER ARMATURE ASSEMBLY
1. Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.
  
  Fig 6: Identifying Brush Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the 4 brushes and remove the brush holder.
3. Remove the starter armature from the yoke.
  
  Fig 7: Identifying Starter Yoke Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER YOKE ASSEMBLY
1. Remove the starter yoke from the starter center bearing clutch sub-assembly.
REMOVE STARTER ARMATURE PLATE
1. Remove the armature plate from the center bearing clutch sub-assembly.
  
  Fig 8: Identifying Starter Armature Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PLANETARY GEAR
1. Remove the 3 planetary gears.
  
  Fig 9: Identifying Planetary Gears
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002