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STARTER (for 2WD): Reassembly: Reassembly

  1. INSTALL PLANETARY GEAR 
      Fig 1: Identifying Planetary Gears
      GTY287922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft, as shown in the illustration.
    2. Install the 3 planetary gears.
  2. INSTALL STARTER ARMATURE PLATE 
      Fig 2: Identifying Starter Armature Assembly
      GTY270045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Align the tab of the starter armature plate fits over the projection of the starter center bearing clutch.
    2. Insert the plate to the center bearing clutch.
  3. INSTALL STARTER ARMATURE ASSEMBLY 
    1. Install the starter armature to the starter center bearing clutch sub-assembly.
  4. INSTALL STARTER YOKE ASSEMBLY 
      Fig 3: Identifying Starter Yoke Assembly
      GTY288109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Align the claw of the center bearing clutch with the groove of the starter yoke.
    2. Install the starter yoke.
  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Install the starter brush holder assembly.
      2. Fig 4: Removing Brush Holder
      GTY104477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.
    3. Connect the 4 brushes.
      4. Fig 5: Aligning Starter Commutator End Frame Rubber With Groove Of Starter Yoke
      GTY104034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the starter commutator end frame rubber with the groove of the starter yoke.
      5. Fig 6: Locating End Frame And Screws
      GTY103505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the starter commutator end frame with the 2 screws.

      Torque: 3.8 N*m (39 kgf*cm, 33 in.*lbf) 

  6. INSTALL STARTER DRIVE HOUSING ASSEMBLY 
      Fig 7: Applying High-Temperature Grease To Starter Pinion Drive Lever
      GTY288207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply high-temperature grease to the starter pinion drive lever, as shown in the illustration.
      2. Fig 8: Locating Starter Pinion Drive Lever
      GTY101398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the pinion drive lever to the center bearing clutch.
      3. Fig 9: Aligning Claw Of Starter Yoke With Groove
      GTY102457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the claw of the starter yoke with the groove inside the drive housing.
      4. Fig 10: Locating Starter Drive Housing Assembly Bolts
      GTY103368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a T30 "TORX" socket wrench, install the drive housing with the 2 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

  7. INSTALL STARTER MAGNETIC SWITCH ASSEMBLY 
      Fig 11: Locating Magnetic Switch Nuts
      GTY288210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Temporarily install the magnetic switch by hooking its tip to the upper side of the pinion drive lever.
    2. Install the 2 nuts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

      3. Fig 12: Locating Lead Wire Nut
      GTY102944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the lead wire to the terminal with the nut.

      Torque: 6.5 N*m (66 kgf*cm, 57 in.*lbf) 

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