LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2011 >> IS F >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Brake System (Service Information)) >> Brake Pedal >> Installation (From 12/2010) >> Installation

Installation (From 12/2010): Installation

WARNING: This page is about a different car, the 2011 Toyota Avalon. However, it is still accessible from the selected car via links, so may be relevant.
  1. TEMPORARILY TIGHTEN BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Install the brake pedal support sub-assembly and temporarily tighten the 2 bolts.
      Fig 1: Locating Brake Pedal Support Sub-Assembly Bolts
      GTY201591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL BRAKE BOOSTER GASKET  See step  2
  3. INSTALL BRAKE BOOSTER ASSEMBLY  See step  3
  4. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Fully tighten the 2 bolts to install the brake pedal support sub-assembly.
      Fig 2: Locating Brake Pedal Support Sub-Assembly Bolts
      GTY201591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  5. INSTALL HEADLIGHT LEVELING ECU ASSEMBLY (w/ Headlight Leveling) 
  6. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
  7. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS  See step  1
  8. INSTALL PUSH ROD PIN  See step  4
  9. INSTALL BRAKE PEDAL RETURN SPRING  See step  5
  10. CONNECT VACUUM HOSE  See step  7
  11. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY  See step  1
  12. INSTALL AIR CLEANER CASE  . Refer to INSTALLATION - Step 70
  13. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE  . Refer to INSTALLATION - Step 4
  14. INSTALL COWL TOP PANEL OUTER  See step  19
  15. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
  16. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  . Refer to INSTALLATION - Step 2
  17. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  . Refer to INSTALLATION - Step 3
  18. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  . Refer to INSTALLATION - Step 4
  19. INSTALL COMBINATION METER ASSEMBLY 

    Refer to INSTALLATION

  20. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY 

    Refer to INSTALLATION

  21. FILL RESERVOIR WITH BRAKE FLUID  See step  1
  22. BLEED BRAKE MASTER CYLINDER  See step  2
  23. BLEED BRAKE LINE  See step  3
  24. BLEED BRAKE ACTUATOR  See step  4
  25. INSPECT FOR FLUID LEAK 
  26. INSPECT BRAKE FLUID LEVEL IN RESERVOIR  See step  6
  27. INSPECT AND ADJUST BRAKE PEDAL HEIGHT  See step  1
  28. INSPECT BRAKE PEDAL FREE PLAY  See step  2
  29. INSPECT BRAKE PEDAL RESERVE DISTANCE  See step  3