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Installation (To 12/2010): Installation

WARNING: This page is about a different car, the 2011 Toyota Avalon. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY 
    1. Install a new O-ring to the brake master cylinder sub-assembly.
    2. Install the brake master cylinder sub-assembly and front brake tube way with the 2 nuts.
      Fig 1: Locating Brake Master Cylinder Sub-Assembly Nuts
      GTY188068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    3. Install the No. 1 front brake tube to the brake master cylinder sub-assembly.
    4. Using a union nut wrench (10 mm), connect the 6 brake lines.
      Fig 2: Locating Brake Line Nuts
      GTY300285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      without union nut wrench 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

      with union nut wrench 

      Torque: 14 N*m (143 kgf*cm, 11 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
      • This torque value is effective when the union nut wrench is parallel to the torque wrench.
    5. Connect the connector and engage the clamp.
      Fig 3: Locating Brake Master Cylinder Sub-Assembly Clamps
      GTY182615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. FILL RESERVOIR WITH BRAKE FLUID  See step  1
  3. BLEED BRAKE MASTER CYLINDER  See step  2
  4. BLEED BRAKE LINE  See step  3
  5. BLEED BRAKE ACTUATOR  See step  4
  6. INSPECT FOR BRAKE FLUID LEAK 
  7. INSPECT FLUID LEVEL IN RESERVOIR  See step  6
  8. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE  . Refer to INSTALLATION - Step 4