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Charge Warning Light Comes ON while Driving: Procedure

  1. CHECK LOCK FUNCTION OF GENERATOR CLUTCH PULLEY 
    1. Check the lock function with the pulley installed in the vehicle.
      1. Visually check that the rotor in the generator operates with the engine running.
    2. Check the lock function with the pulley removed from the vehicle.
      1. Remove the generator pulley cap.
      2. Hold the generator rotor using SST, and turn the clutch pulley clockwise to check that the outer ring locks. Refer to DISASSEMBLY - Step 5 .
        Fig 1: Checking Lock Function Of Generator Clutch Pulley
        GTY248942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Free
        *2 Lock

        OK

        The outer ring locks.

      • SST: 09820-63021 

    NG → See step   3 

    OK: Go to next step 

  2. CHECK LOCK OF GENERATOR CLUTCH PULLEY 
    1. Start the engine and visually check the clutch pulley for looseness.

      OK

      The clutch pulley is not loose.

    NG → TIGHTEN GENERATOR CLUTCH PULLEY TO THE SPECIFIED TORQUE 

    OK → See step   4 

  3. REPLACE GENERATOR CLUTCH PULLEY. Refer to  REMOVAL 
  4. REPLACE GENERATOR ASSEMBLY. Refer to  REMOVAL