Oil Pump: Reassembly: Reassembly

INSTALL FRONT OIL PUMP OIL SEAL
1. Using SST and a hammer, tap in a new oil seal.
  
  Fig 1: Tapping In Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09350-30020
    - 09351-32140
  Standard depth
  
  -0.2 to 0.2 mm (-0.00787 to 0.00787 in.)
  
  HINT:
  
  The oil seal end should be flush with the outer edge of the pump body.
2. Coat the lip of the oil seal with MP grease.
SECURE FRONT OIL PUMP BODY SUB-ASSEMBLY
1. Place the oil pump body on the torque converter clutch.
INSTALL FRONT OIL PUMP DRIVEN GEAR
1. Coat the driven gear with ATF.
  
  Fig 2: Identifying Driven Gear To Oil Pump Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the driven gear to the oil pump body.
INSTALL FRONT OIL PUMP DRIVE GEAR
1. Coat the drive gear with ATF.
  
  Fig 3: Identifying Front Oil Pump Drive Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the drive gear to the oil pump body.
INSTALL FRONT OIL PUMP BODY O-RING
1. Coat a new O-ring with ATF.
  
  Fig 4: Identifying O-Ring To Oil Pump Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the O-ring to the oil pump body.
INSTALL STATOR SHAFT ASSEMBLY
1. Align the 2 bolt holes on the stator shaft and install the shaft as shown in the illustration.
  
  Fig 5: Locating Stator Shaft Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
INSTALL STATOR SHAFT CLUTCH DRUM THRUST WASHER
1. Align the 2 claws and install the thrust washer.
  
  Fig 6: Identifying Stator Shaft Clutch Drum Thrust Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STATOR SHAFT PISTON
1. Coat 2 new O-rings with ATF and install them to the stator shaft piston.
  
  Fig 7: Identifying O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the stator shaft piston and stator shaft spring sub-assembly.
  
  Fig 8: Locating Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a T30 "TORX" wrench, install the 5 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
INSPECT OIL PUMP DRIVE GEAR ROTATION See step 5
INSTALL CLUTCH DRUM OIL SEAL RING
1. Coat 4 new oil seal rings with ATF.
2. Squeeze the ends of the 4 oil seal rings so that the gap becomes 8 mm (0.315 in.) or less, and then install them to the stator shaft groove.
  
  Fig 9: Identifying Oil Seal Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not expand the ring ends excessively.
  
  HINT:
  
  After installing the oil seal rings, check that they rotate smoothly.
INSTALL OIL PUMP O-RING
1. Install a new O-ring to the oil pump.
  
  Fig 10: Identifying Oil Pump O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002