LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2010 >> IS F >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> Lubrication (Service Information) >> Oil Pump >> Installation >> Installation

Oil Pump: Installation: Installation

  1. INSTALL SCAVENGING PUMP ASSEMBLY  See step  1
  2. INSTALL NO. 3 OIL PIPE  See step  2
  3. INSTALL NO. 2 OIL PIPE  See step  3
  4. INSTALL NO. 1 OIL PIPE  See step  4
  5. INSTALL INLET WATER PIPE 
    1. Apply soapy water to 2 new O-rings and install them to the inlet water pipe.
      Fig 1: Identifying O-Rings From Water Inlet Pipe
      GTY105138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the inlet pipe to the heat exchanger assembly.
  6. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Remove any old packing material remaining on the sealing surfaces before applying seal packing.
    2. Clean and degrease the contact surfaces of the timing chain cover, cylinder head, and cylinder block and confirm that no oil, moisture, or other foreign matter remains on the surfaces.
      Fig 2: Identifying Timing Chain Cover Old Packing Area
      GTY148829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install a new oil pump gasket.
      Fig 3: Identifying Oil Pump Gasket
      GTY148803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install a new O-ring.
      Fig 4: Identifying Cylinder Block O-Ring
      GTY132484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Apply seal packing in a continuous line to the timing chain cover as shown in the illustration.
      Fig 5: Identifying Seal Packing Applying Area
      GTY148830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      • Apply seal packing as follows
        Area Seal Packing Diameter Application Position from Inside Edge of Cover
        Continuous Line Area 3.0 to 4.0 mm (0.1181 to 0.1575 in.) 2.5 mm (0.098 in.)
        Dashed Line Area 6.4 mm (0.2520 in.) or more, or within OK area shown in illustration 0.5 mm (0.020 in.)
        Diagonal Line Area 3.0 to 4.0 mm (0.1181 to 0.1575 in.) 5.5 mm (0.217 in.)
        Fig 6: Seal Packing Reference Graph
        GTY100980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
      • Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
      • Do not add engine oil for at least 2 hours after installing the chain cover.
      • Do not start the engine for at least 2 hours after installing the chain cover.
    6. Align the oil pump drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.
      Fig 7: Aligning Oil Pump Drive Rotor Spline And Crankshaft
      GTY105237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Temporarily install the timing chain cover with the 30 bolts and nut.
      Fig 8: Locating Timing Chain Cover Bolts
      GTY122343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt Length

      Item Length Thread Diameter
      Bolt A 25 mm (0.984 in.) 8 mm (0.315 in.)
      Bolt B 55 mm (2.165 in.) 8 mm (0.315 in.)
      Bolt C 70 mm (2.756 in.) 8 mm (0.315 in.)
      Bolt D 35 mm (1.378 in.) 10 mm (0.394 in.)
      Bolt E 80 mm (3.150 in.) 10 mm (0.394 in.)
      Bolt F 80 mm (3.150 in.) 10 mm (0.394 in.)
      Bolt G 80 mm (3.150 in.) 8 mm (0.315 in.)
      NOTE:

      Make sure that there is no oil on the bolt threads.

    8. Tighten the 11 bolts in several steps, in the sequence shown in the illustration.
      Fig 9: Identifying Timing Chain Cover Bolts Tightening Sequence
      GTY143744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 47 N*m (479 kgf*cm, 35 ft.*lbf) 

    9. Temporarily install the belt tensioner with the standard bolt and hexagon bolt.
      Fig 10: Locating Belt Tensioner Bolts
      GTY127345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Tighten the 21 bolts and nut in several steps, in the sequence shown in the illustration.
      Fig 11: Identifying Timing Chain Cover Bolts Tightening Sequence
      GTY148831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a 6 mm socket hexagon wrench to tighten the bolt numbered 22 in the illustration.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

    11. After the installation, if the seal packing has seeped out at the areas labeled A shown in the illustration, wipe it off.
      Fig 12: Identifying Seal Packing
      GTY125961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY LH (for Bank 1)  . Refer to REASSEMBLY - Step 59
  8. INSTALL CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY RH (for Bank 2)  . Refer to REASSEMBLY - Step 60
  9. INSTALL SPARK PLUG TUBE GASKET  . Refer to REASSEMBLY - Step 48
  10. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH (for Bank 1)  . Refer to REASSEMBLY - Step 49
  11. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)  . Refer to REASSEMBLY - Step 50
  12. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL  . Refer to INSTALLATION - Step 1
  13. INSTALL CRANKSHAFT TIMING GEAR KEY  . Refer to INSTALLATION - Step 2
  14. INSTALL CRANKSHAFT PULLEY  . Refer to INSTALLATION - Step 3
  15. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY 
    1. Install 2 new gaskets to the oil filter bracket sub-assembly.
    2. Install the oil filter bracket sub-assembly with the 2 bolts and 2 nuts.
      Fig 13: Locating Oil Filter Bracket Sub-Assembly Bolts And Nuts
      GTY120948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    3. Install the oil filter bracket stay with the 2 bolts.
      Fig 14: Locating Oil Filter Bracket Stay Bolts
      GTY148795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  16. INSTALL FRONT WATER BY-PASS JOINT  . Refer to REASSEMBLY - Step 58
  17. INSTALL NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY  . Refer to INSTALLATION - Step 1
  18. INSTALL NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY  . Refer to INSTALLATION - Step 2
  19. INSTALL IGNITION COIL ASSEMBLY  . Refer to INSTALLATION - Step 2
  20. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 9
  21. INSTALL WATER INLET HOUSING  . Refer to INSTALLATION - Step 3
  22. CONNECT NO. 3 WATER BY-PASS HOSE  . Refer to INSTALLATION - Step 4
  23. CONNECT WATER INLET HOSE  . Refer to INSTALLATION - Step 5
  24. CONNECT NO. 5 WATER BY-PASS HOSE  . Refer to INSTALLATION - Step 6
  25. CONNECT NO. 2 RADIATOR HOSE  . Refer to INSTALLATION - Step 7
  26. INSTALL WATER PUMP PULLEY  . Refer to INSTALLATION - Step 2
  27. INSTALL OIL PUMP DRIVE SHAFT PULLEY 
    1. Temporarily install the oil pump drive shaft pulley with the 4 bolts.
    2. Using SST, hold the oil pump drive shaft pulley and tighten the 4 bolts.
      Fig 15: Locating Oil Pump Drive Shaft Pulley Bolts
      GTY130718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09960-10010 
        • 09962-01000
        • 09963-00600

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

  28. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY  . Refer to INSTALLATION - Step 13
  29. INSTALL GENERATOR ASSEMBLY  . Refer to INSTALLATION - Step 1
  30. INSTALL COMPRESSOR AND PULLEY  . Refer to INSTALLATION - Step 10
  31. CONNECT DISCHARGE HOSE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 3
  32. CONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE  . Refer to INSTALLATION - Step 4
  33. INSTALL V-RIBBED BELT  . Refer to INSTALLATION - Step 1
  34. INSTALL FUEL PUMP SPACER  . Refer to INSTALLATION - Step 24
  35. INSTALL FUEL PUMP ASSEMBLY (for Bank 1) 
  36. INSTALL FUEL PUMP ASSEMBLY (for Bank 2) 
  37. CONNECT WIRE HARNESS 
    1. Connect the ground wire with the bolt and clamp.
      Fig 16: Locating Ground Cable Bolt
      GTY122001Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    2. Connect the ground cable with the bolt.
      Fig 17: Locating Ground Cable Bolt
      GTY148960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    3. Connect the 7 clamps and connect the 5 connectors.
      Fig 18: Locating No. 1 Engine Room Relay Block Cover Connectors And Clamps
      GTY149017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 2 ground wires with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    5. Connect the 3 clamps and 8 connectors.
      Fig 19: Locating Connectors And Clamps
      GTY143160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the 5 connectors and grommet to the engine room ECU box.
      Fig 20: Locating Engine Room ECU Box Connectors And Grommet
      GTY131314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Engage the claw and connect the No. 4 connector holder to the engine room ECU box.
      Fig 21: Connecting No. 4 Connector Holder
      GTY105691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Connect the 3 connectors and connector clamp.
      Fig 22: Locating Connector And Clamps
      GTY101834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL ENGINE ROOM ECU COVER  . Refer to INSTALLATION - Step 2
  39. INSTALL WIRE HARNESS CLAMP BRACKET  . Refer to INSTALLATION - Step 3
  40. INSTALL BATTERY TRAY  . Refer to INSTALLATION - Step 4
  41. INSTALL POWER STEERING ECU ASSEMBLY  . Refer to INSTALLATION - Step 1
  42. INSTALL NO. 1 BATTERY TRAY SUPPORT 
  43. INSTALL BATTERY  . Refer to INSTALLATION - Step 7
  44. INSTALL RADIATOR ASSEMBLY 
  45. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 66
  46. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  . Refer to INSTALLATION - Step 2
  47. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

  48. ADD ENGINE OIL  See step  5
  49. ADD ENGINE COOLANT  . Refer to REPLACEMENT - Step 4
  50. ADD AUTOMATIC TRANSMISSION FLUID  . Refer to INSTALLATION - Step 5
  51. CHARGE REFRIGERANT  . Refer to REPLACEMENT - Step 2
  52. INSPECT FOR OIL LEAK 
  53. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  54. INSPECT FOR FUEL LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  55. INSPECT FOR REFRIGERANT LEAK  . Refer to REPLACEMENT - Step 4
  56. INSTALL NO. 2 ENGINE UNDER COVER 
  57. INSTALL ENGINE UNDER COVER 
  58. INSTALL NO. 1 AIR CLEANER INLET  . Refer to INSTALLATION - Step 91
  59. INSTALL ENGINE ROOM SIDE COVER RH  . Refer to INSTALLATION - Step 92
  60. INSTALL ENGINE ROOM SIDE COVER LH  . Refer to INSTALLATION - Step 93
  61. INSTALL COOL AIR INTAKE DUCT SEAL  . Refer to INSTALLATION - Step 94
  62. INSTALL V-BANK COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 95
  63. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)  . Refer to ADJUSTMENT - Step 1
  64. VEHICLE PREPARATION FOR FOG LIGHT AIMING  . Refer to ADJUSTMENT - Step 1
  65. PREPARATION FOR FOG LIGHT AIMING  . Refer to ADJUSTMENT - Step 2
  66. INSPECT FOG LIGHT AIMING  . Refer to ADJUSTMENT - Step 3
  67. ADJUST FOG LIGHT ASSEMBLY  . Refer to ADJUSTMENT - Step 4
scientia non olet · About LEMON Manuals