Fuel Pump: Installation: Installation

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

Install a new gasket to the fuel suction tube.
Connect the fuel tube with the clip.

Fig 1: View Of Remove/Install The Fuel Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Set the fuel suction tube assembly with pump and gauge to the fuel tank.
NOTE:
- Make sure that the fuel sender gauge arm does not bend.
- Do not damage the fuel tube.

Align the protrusion of the fuel suction tube and the cutout of the fuel tank vent tube set plate.

Fig 2: View Of Aligning The Protrusion Of The Fuel Suction Tube

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Protrusion
*2	Cutout

While holding the fuel suction tube by hand, install the fuel tank vent tube to the fuel tank with the 8 bolts.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

Connect the fuel tube.

Push the fuel tube joint in the plug of the fuel suction plate, then install the 2 tube joint clips.

Fig 3: View Of Connecting The Fuel Tube

TEXT IN ILLUSTRATION

NOTE:

Check that there are no scratches or foreign objects on the connecting parts.
Check that the fuel tube joint is inserted securely.
Check that the tube joint clips are on the collars of the fuel tube joints.
After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
Be careful not to damage any clips. If a clip is damaged, replace it.

Connect the fuel suction tube connector.

Fig 4: View Of Connecting The Fuel Suction Tube Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSPECT FOR FUEL LEAK . Refer to ON-VEHICLE INSPECTION - Step 1
INSTALL NO. 2 REAR FLOOR SERVICE HOLE COVER
1. Install the No. 2 rear floor service hole cover with new butyl tape.
  
  Fig 5: Identifying No. 2 Rear Floor Service Hole Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR SEAT CUSHION ASSEMBLY LH . Refer to INSTALLATION - Step 4