Fuel Pump: Installation: Installation

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

Install a new gasket onto the fuel tank.

Fig 1: Identifying Fuel Tank Gasket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
TEXT IN ILLUSTRATION

*1 Gasket

Set the fuel suction tube assembly with pump and gauge to the fuel tank.

Fig 2: Identifying Fuel Suction Tube Assembly, Pump, Gauge & Fuel Tank

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*a	Notch
*b	Protrusion

NOTE:

Make sure that the fuel sender gauge arm does not bend.

Align the protrusions of the fuel suction tube assembly with pump and gauge with the notches of the fuel tank.

INSTALL FUEL PUMP GAUGE RETAINER

While holding the fuel suction tube assembly with pump and gauge by hand to prevent it from tilting, align the mark on a new fuel pump gauge retainer with the start mark on the fuel tank and tighten the fuel pump gauge retainer 180° by hand.

Fig 3: Aligning Mark On Fuel Pump Gauge Retainer & Start Mark On Fuel Tank

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Start Mark
*2	Mark
*a	Front Side

HINT:

Check that there is no damage, dent, foreign matter, or other defect on the threads of the fuel tank.

Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

Fig 4: Identifying Fuel Pump Gauge Retainer, SST, Claw & Rib

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	SST
*2	Claw
*3	Rib

SST: 09808-14020
- 09808-01410
- 09808-01420
- 09808-01430

HINT:

Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).

Tighten the fuel pump gauge retainer approximately 360° so that the mark on the retainer comes within the range shown in the illustration.

Fig 5: Tightening Fuel Pump Gauge Retainer Approximately 360° So The Mark On The Retainer Comes Within Range

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Mark
*a	Hold
*b	Turn
*c	Front Side

SST: 09808-14020
- 09808-01410
- 09808-01420
- 09808-01430

NOTE:

Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
Tighten the retainer by turning it clockwise while holding SST down.

HINT:

The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.

Fig 6: Connecting Fuel Tank Main Tube Sub-Assembly

TEXT IN ILLUSTRATION

*1	Tube Joint Clip
*2	Fuel Tube Joint
*3	O-ring
*4	Collar
*a	CORRECT
*b	INCORRECT

NOTE:

Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
Check that the fuel tube joint is securely inserted to the end.
Check that the tube joint clip is on the collar of the fuel tube joint.
After installing the tube joint clip, check that the fuel tank main tube cannot be pushed out.

Connect the fuel pump connector.

Fig 7: Identifying Fuel Suction Tube Assembly & Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL . Refer toINSTALLATION - Step 2
INSTALL LUGGAGE COMPARTMENT FLOOR MAT
INSPECT FOR FUEL LEAK . Refer toON-VEHICLE INSPECTION - Step 1
INSTALL REAR FLOOR SERVICE HOLE COVER
1. Install the rear floor service hole cover with new butyl tape.
  
  Fig 8: Identifying Rear Floor Service Hole Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR SEAT CUSHION LOCK HOOK . Refer toINSTALLATION - Step 5
INSTALL REAR SEAT CUSHION ASSEMBLY . Refer toINSTALLATION - Step 6